gearbox FIAT STILO 2006 1.G User Guide

207
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
fig. 67F0C0384m
fig. 68F0C0387m
TOWING SELESPEED
VERSIONS
For versions with Selespeed gearbox,
make sure that it is in neutral Nchecking
that the car moves when pushed) and pro-
ceed as for towing a normal car with me-
chanical gearbox following the instructions
given previously.
If setting to neutral is not possible, do not
tow the car. Contact a Fiat Dealership.
Before starting to tow, turn
the ignition key to MAR and
then to STOP. Do not remove the
key. If the key is removed, the steer-
ing lock engages automatically re-
sulting in the impossibility to steer the
wheels.
WARNING
When towing, remember
that without the help of the
servobrake and power steering, a
greater effort is required on the ped-
al and steering wheel. Do not use
flexible cables for towing and avoid
jerks. During towing operations make
sure that fastening the joint to the car
does not damage the components in
contact with it. When towing the car,
you must comply with the specific
traffic regulations regarding the tow
ring and how to tow on the road.
WARNING
Do not start the engine
when towing the car.
WARNING

213
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
30.000 km (for example about 15.000 km)
the following yearly inspection programme
is advised:
❒check tyre conditions/wear and adjust
pressure if required (including the
space-saver spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment
lights, glovebox light, warning lights,
etc.);
❒check windscreen wiper/washer oper-
ation, adjust nozzles;
❒check windscreen/rear window blade
position/wear;
❒ check front disk brake pad conditions
and wear;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.) fuel and
brake system hoses;
❒check cleanness of bonnet and boot
locks, and lever cleanness and lubrica-
tion
❒check battery charge (by optical depth
gauge);
❒visual check on various drive belt con-
ditions;
❒check and top up fluid levels (engine
coolant, brakes, windscreen washer,
battery, etc.);
❒change engine oil and oil filter, if re-
quired (Multijet versions);
❒replace pollen filter.
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Sele-
niaproducts, designed and produced
specifically for Fiat cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).

221
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
❒if the oil is below the MAXmark, top
up to reach the correct level;
❒after refitting the cap, insert the
breather tube firmly on the cap spout
and turn the ignition key to STOP.
IMPORTANT Do not add oil into the cir-
cuit tank having different specifications
from that already existing.
fig. 13F0C0121m
Used gearbox oil contains
dangerous substances for the
environment. For changing
the oil we advise contacting
Fiat Dealership, which is equipped for
disposing of used oil respecting the na-
ture and the law.
HYDRAULIC SYSTEM OIL FOR
ACTUATING SELESPEED
GEARBOX (where provided)
fig. 13
The oil should be checked with the car on
a level surface and with the engine stopped
and cold.
To check the level, proceed as follows:
❒turn the ignition key to MAR;
❒disconnect the breather tube and re-
move the cap Achecking that the lev-
el corresponds with the MAXmark on
the reservoir;

240
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
(*) “DYNAMIC” saloon versions (**) Versions for specific markets
(▲) Multi Wagon “ACTUAL” versions (❍) Multi Wagon versions
(■) Versions with mechanical gearbox (❒) Selespeed versions
ENGINE CODES - BODYWORK VERSIONS
Engine codeBody version
3-door 5-door
192AXH1B 21192BXH1B 22
1.4
16V843A1000
192AXH1B 21B (*)192BXH1B 22B (*)192CXH1B 23 (❍)
192AXN1B 30192BXN1B 31
1.4
16V (**)192B2000
192AXN1B 30B (*)192BXN1B 31B (*)192CXN1B 32 (❍)
192BXR1A 37
1.6
16V192B3000 192AXR1A 36
192CXR1A 38 (❍)
1.816V192A4000 192AXC1A 04192BXC1A 05192CXC1A 13 (❍)
2.4
20V192A2000192AXD1A 16C (■) 192BXD1A 17C (■)192AXD12 06C (❒) 192BXD12 07C (❒)
1.9 Multijet
8V192A8000 192AXS1A 039B192BXS1A 40B192CXS1A 41B (❍)
1.9 Multijet
8V(**) 192B4000 192AXU1A 45192BXU1A 46192CXU1A 47 (❍)
1.9 Multijet
16V937A5000 192AXT1B 42192BXT1B 43192CXT1B 44 (❍)

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WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
1.416V- 1.616V- 1.816V- 2.420V1.9 Multijet 8V- 1.9 Multijet 16V
Fuel feedMultipoint sequential phased Direct injection with electronically
electronic injection, returnless system controlled Multijet “Common Rail”turbosupercharger and intercooler
TRANSMISSION
1.416V2.420V1.616V - 1.816V1.9 Multijet16V1.9 Multijet 8V
Gearbox
Clutch
Drive
Modifications or repairs to the fuel system that are not carried out properly or do not take the system’s techni-
cal specifications into account can cause malfunctions leading to the risk of fire.
Six forward gears
and reverse
with synchromesh for
forward gear
engagement
Self-adjusting pedal
without idle
stroke
FrontFive forward gears
and reverse
with electronic
control system
Electric-hydraulic
device with
electronic control
FrontFive forward gears
and reverse
with synchromesh
for forward gear
engagement
Self-adjusting pedal
without idle
stroke
FrontSix forward gears
and reverse
with synchromesh
for forward gear
engagement
Self-adjusting pedal
without idle stroke
Front

CAPACITIES
257
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.416V1.616V1.816V2.420V
Fuel tank:
including a reserve of:
Engine cooling
system
– with climate control:
Engine sump:
Engine sump and filter:
Gearbox/differential casing:
Selespeed transmission
hydraulic system
(where provided):
Hydraulic brake circuit
with ABS:
Windscreen /
rear window / headlight
washer fluid reservoir: (*)
(*) The values in brackets refer to versions with headlight washers.Recommended products and
genuine lubricants
Unleaded petrol
with no less than 95 R.O.N
(Specification EN228)
Mixture of 50% demineralised
water and 50%
PARAFLU UP
SELENIA K
(versions 1.4
16V, 1.616Vand 1.816V)
SELENIA RACING
(versions 2.4
20V)
TUTELA CAR TECHNYX
TUTELA CAR
CS SPEED
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35 litres
58
9
–
2.5
2.8
1.87
–
–
3 (6)kg
–
–
5.25
2.2
2.5
1.7
–
0.525
–litres
58
9
–
4.3
4.5
1.65
–
–
3 (6)kg
–
–
6.55
3.9
4.0
1.5
–
0.525
–litres
58
9
–
3.7
4.2
1.98
–
–
3 (6)kg
–
–
7.3
3.3
3.7
1.8
–
0.525
–litres
58
9
–
4.5
4.7
1.76
0.8
–
3 (6)kg
–
–
8.3
3.9
4.0
1.6
0.73
0.525
–

258
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.9 Multijet 8V1.9 Multijet 16V
Fuel tank:including a reserve of:
Engine cooling system
– with climate control:
Engine sump:
Engine sump and filter:
Gearbox/differential casing:
Hydraulic brake circuit
with ABS:
Windscreen /
rear window / headlight
washer fluid reservoir: (*)
(*) The values in brackets refer to versions with headlight washers.litres
58
9
–
4.4
4.7
1.76
–
3 (6)kg
–
–
7.3
3.8
4.0
1.6
0.525
–litres
58
9
–
4.4
4.7
1.87
–
3 (6)kg
–
–
7.3
3.8
4.0
1.7
0.525
–Recommended products and
genuine lubricants
Diesel fuel formotor vehicles
(Specification EN590)
Mixture of 50% demineralised
water and 50% PARAFLU UP
SELENIA WR
TUTELA CAR TECHNYX
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL
SC 35

Lubricants
and greases for
transmissions
260
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
Use Fluid and lubricant specifications Genuine fluids Applicationsfor correct car operation and lubricants
(●) Do not add or mix fluids having different specifications from that already existing.Synthetic-based oil, grade SAE 75W-85
that passes API GL-4 PLUS, FIAT 9.55550
MIL-L- 2105 D LEV specifications.
Specific fluid with “ATF DEXRON III”
Lithium soap based grease. NLGI 0 consistency
Poly-urea oil synthetic-based grease suitable for high temperatures.
NLGI 2 consistency
Molibdenum disulphide, lithium soap based grease.
NLGI 2 consistency
Synthetic fluid, FMVSS n° 116 DOT 4, ISO 4925
SAE J1704, CUNA NC 956-01
Protective with antifreeze action, red colour
based on inhibited monoethylen glycol and organic formula,
O.A.T technology, that passes CUNA NC 956-16,
ASTM D 3306 specifications.
Additive for diesel fuels with protective action for Diesel engines
Mixture of alcohol and surfactants CUNA NC 956-IITUTELA CAR
TECHNYX
TUTELA CAR
CS SPEED
TUTELA
MRM ZERO
TUTELA STAR 325
TUTELA STAR 500
TUTELA TOP 4
PARAFLU UP (●)
DIESEL MIX
TUTELA
PROFESSIONAL
SC 35Mechanical gearbox
and differential
Selespeed transmission
electrically-operated
electrohydraulic actuator
CV joints on differential
side (excluding
version 1.8
16V)
CV joints on differential
side submitted to high
temperatures
(only versions 1.6
16V)
CV joint on
wheel side
(excluding version 1.8
16V)
Brake and clutch hydraulic
controls
Cooling circuits. Proportion:
50% down to –35° C.
Not to be mixed with
other products.
To be mixed with diesel fuel
(25 cc per 10 litres)
To be used diluted or
undiluted
Windscreen/
rear window/
headlight
washer fluid Additive for
diesel fuel Protective
agent
for radiators Brake
fluid

265
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Gearbox
– using manual gearbox .................. 140
– using Selespeed gearbox ............. 141
Glass holder .......................................... 73
Glove box light
(bulb replacement) ............................ 194
Glove box/oddment
compartments ................................... 71
Handbrake ........................................... 139
Hazard lights ......................................... 68
Head restraints ..................................... 41
Headlight washer .................................. 65
Headlights ............................................... 94
Heating and ventilation system ..44-46
Identification data ............................... 238
If an exterior light burns out ............. 184
If an interior light burns out .............. 192
Ignition switch ...................................... 20
In an emergency............................. 169
Independent additional heater ......... 56
Installation of electric/
electronic devices .............................. 101
Instrument panel ................................. 6
Instruments ........................................... 21
Interior fittings ..................................... 70
Interiors ................................................. 235Isofix (child restraint system) ........... 121
Jacking the car ..................................... 206
Keys ....................................................... 10
Load limiters ....................................... 113
Main beam headlights......................... 59
MSR (system) ....................................... 99
Multifunction display ........................... 23
Number plate lights
(bulb replacement) ............................ 191
OCS
(Occupant Classification System) .. 129
Oddment compartments .................. 73
Paint ...................................................... 233
Parking ................................................... 139
Parking lights ......................................... 69
Parking sensors .................................... 103
Performance ......................................... 253
Pollen filter ............................................ 225
Power windows ................................... 80
Presetting for mounting the
“Isofix ” child restraint system ...... 121 Electric power steering “Dualdrive” .. 102
Electronic alarm ................................... 17
Engine
– identification code ........................ 240
– technical data ......................... 241-242
Engine compartment
– washing ............................................ 234
Engine oil
– consumption .................................. 220
Environment protection .................... 108
EOBD (system) .................................... 99
ESP (system) ......................................... 97
External lights ....................................... 59
Fiat CODE (system) .......................... 8
Fire extinguisher .................................. 208
Fix&Go automatic ............................... 177
Flashing the headlights ........................ 59
Fluid level checks ................................. 216
Fluids and lubricants ........................... 259
Follow me home (device) ................. 60
Front fog lights ............................... 68-69
– (bulb replacement)......................... 186
Fuel consumption ................................. 261
Fuel feed/ignition ................................. 241
Fuel filler cap ........................................ 106
Fuses (replacement) ........................... 196

266
WARNING
LIGHTS AND
MESSAGES
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Seats ........................................................ 37
– cleaning ............................................ 235
– easy entry ......................................... 38
– manually adjustable front seats .. 37
– rear sliding seats ............................ 39
– seat warming ................................. 38
Selespeed (gearbox) ........................... 141
Side/taillights .......................................... 59
Ski tunnel ................................................ 91
Skywindow (blade sunroof) .............. 74
Smart washing ...................................... 63
Snow chains .......................................... 155
Sound system (presetting).................. 100
Spark plugs ............................................. 241
Starting the engine ............................... 136
Steering .................................................. 244
Steering column lock .......................... 20
Steering wheel ....................................... 42
Sun visors .............................................. 73
Sunroof (Skywindow) ......................... 74
Suspensions ........................................... 244
Symbols .................................................. 8
Technical specifications............. 237
Third brake light
(bulb replacement) ............................ 191
Tilting shelf ............................................ 72Top speeds ............................................ 253
Towing the car ...................................... 206
Towing trailers ...................................... 151
Transmission ........................................ 241
Trip Computer...................................... 34
Tyre repair kit
(Fix&Go automatic)........................... 177
Tyres
– changing ............................................ 171
– pressure ............................................ 246
– snow tyres ....................................... 154
– standard tyres ................................. 247
– understanding tyre marking......... 246
Using the manual gearbox ............... 140
Using the Selespeed gearbox ........... 141
Warning lights and messages.. 157
Weights ................................................... 254
Wheel
– changing ............................................ 171
Wheel geometry................................... 245
Window (washing/cleaning) ........ 62-234
Windscreen washer/wiper ................. 62
Windscreen wiper
– blades ................................................ 231
– control .............................................. 62
– nozzles .............................................. 232 Presetting for mounting
the “Universal Isofix”
child restraint system ...................... 124
Pretensioners ....................................... 113
Protecting the environment ............. 108
Puddle light/door opening light
(bulb replacement) ............................ 195
Radio transmitters and
cellular telephones............................. 101
Rain sensor ........................................... 63
Rear fog lights ........................................ 69
Rear window washer/wiper............... 64
Rear window wiper
– blades ............................................... 231
– control ............................................. 64
– nozzles ............................................. 232
Rearview mirrors ................................. 43
Reversing lights
(bulb replacement) ..................... 188-189
Rims
– understanding rim marking .......... 246
Roof rack/ski rack ............................... 93
Rubber hoses ....................................... 230
Safety devices.................................. 109
S.B.R. system ........................................ 112
Seat belts ................................................ 110