brake FIAT STILO 2006 1.G Service Manual

207
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
fig. 67F0C0384m
fig. 68F0C0387m
TOWING SELESPEED
VERSIONS
For versions with Selespeed gearbox,
make sure that it is in neutral Nchecking
that the car moves when pushed) and pro-
ceed as for towing a normal car with me-
chanical gearbox following the instructions
given previously.
If setting to neutral is not possible, do not
tow the car. Contact a Fiat Dealership.
Before starting to tow, turn
the ignition key to MAR and
then to STOP. Do not remove the
key. If the key is removed, the steer-
ing lock engages automatically re-
sulting in the impossibility to steer the
wheels.
WARNING
When towing, remember
that without the help of the
servobrake and power steering, a
greater effort is required on the ped-
al and steering wheel. Do not use
flexible cables for towing and avoid
jerks. During towing operations make
sure that fastening the joint to the car
does not damage the components in
contact with it. When towing the car,
you must comply with the specific
traffic regulations regarding the tow
ring and how to tow on the road.
WARNING
Do not start the engine
when towing the car.
WARNING

211
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
SERVICE SCHEDULE
30 60 90 120 150 180
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Thousands of km
Check tyre conditions/wear and
adjust pressure if required
Check light system operation (headlights, direction indicators,
hazard lights, boot lights, passenger compartment lights,
glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles if required
Check windscreen/rear window blade
position/wear
Check front disk brake pad conditions and wear
and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness,
and lubrication
Check and top up, if required, fluid levels (brakes/hydraulic clutch,
windscreen/rear window washer, battery, engine coolant, etc.)
Check and adjust handbrake lever stroke, if required
Sight inspect accessory drive belt conditions
(excluding 1.616Vversion)
Sight inspect accessory drive belt conditions
(1.616V version)
Check and adjust tappet clearance
(1.9 Multijet 8V version)
Check and adjust tappet clearance
(1.6 16V only version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (Multijet versions)

212
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
30 60 90 120 150 180
●●
●●
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●
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Thousands of km
Check timing belt conditions
(1.616V excluding version)
Check timing belt conditions
(1.616V version)
Check engine control system operation
(through diagnostic socket)
Replace accessory drive belt/s
(excluding 1.616V version)
Replace accessory drive belt/s (1.616V version)
Replace timing belt
(excluding Multijet and 1.616V versions) (*)
Replace timing belt
(Multijet and 1.616V versions) (*)
Change spark plugs (1.616V version)
Change spark plugs (petrol versions - excluding 1.616V)
Replace diesel fuel filter (Multijet versions)
Replace air cleaner cartridge
Change engine oil and oil filter
(petrol versions) (or every year)
Change engine oil and oil filter
(Multijet versions without DPF) (or every 2 years)
Change engine oil and oil filter
(Multijet versions with DPF) (**)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Regardless of the km covered, the timing belt shall be replaced every 3 years for particularly demanding use (cold climates, driving in the
city, idling for a long time) or in any case every 5 years
(**) Engine oil and oil filter shall be changed when the relevant warning light/message on the display turn on and in any case every 2 years.

213
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
30.000 km (for example about 15.000 km)
the following yearly inspection programme
is advised:
❒check tyre conditions/wear and adjust
pressure if required (including the
space-saver spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment
lights, glovebox light, warning lights,
etc.);
❒check windscreen wiper/washer oper-
ation, adjust nozzles;
❒check windscreen/rear window blade
position/wear;
❒ check front disk brake pad conditions
and wear;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.) fuel and
brake system hoses;
❒check cleanness of bonnet and boot
locks, and lever cleanness and lubrica-
tion
❒check battery charge (by optical depth
gauge);
❒visual check on various drive belt con-
ditions;
❒check and top up fluid levels (engine
coolant, brakes, windscreen washer,
battery, etc.);
❒change engine oil and oil filter, if re-
quired (Multijet versions);
❒replace pollen filter.
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒ brake fluid level;
❒ windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Sele-
niaproducts, designed and produced
specifically for Fiat cars (see table “Ca-
pacities” in section “Technical specifica-
tions”).

216
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
IMPORTANT When topping up take care
not to confuse the various types of fluids:
they are all incompatible with one anoth-
er and could seriously damage the car.
IMPORTANT Never smoke while work-
ing in the engine compartment; gas and in-
flammable vapours may be present, with
the risk of fire.
1 Engine oil - 2 Battery - 3 Brake fluid -
4 Windscreen/rear window/headlight
washer fluid - 5 Engine coolant
F0C0500mfig. 1 - 1.416V version
F0C0518mfig. 2 - 1.616V version

217
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
1 Engine oil - 2 Battery - 3 Brake fluid -
4 Windscreen/rear window/headlight
washer fluid - 5 Engine coolant - 6 Sele-
speed transmission oil (where provided)
fig. 3 - 1.816V version
fig. 4 - 2.4
20V version
1 Engine oil - 2 Battery - 3 Brake fluid -
4 Windscreen/rear window/headlight
washer fluid - 5 Engine coolant
F0C0502m
F0C0503m

218
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
1 Engine oil - 2 Battery - 3 Brake fluid -
4 Windscreen/rear window/headlight
washer fluid - 5 Engine coolant
1 Engine oil - 2 Battery - 3 Brake fluid -
4 Windscreen/rear window/headlight
washer fluid - 5 Engine coolant
fig. 6 - 1.9 Multijet 16V versions
F0C0504mfig. 5 - 1.9 Multijet 8V versions
F0C0505m

224
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
Prevent brake fluid, which is
highly corrosive, from coming
into contact with painted
parts. Should it happen, im-
mediately wash with water.
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
Symbol πon the container
indicates synthetic brake flu-
id, distinguishing it from the mineral
kind. Using mineral fluids irreversibly
damages the special braking system
rubber seals.
WARNING
BRAKE FLUID fig. 19
Unscrew cap Aand check that the fluid
level in the reservoir is at maximum.
Fluid level in the reservoir shall not exceed
the MAXmark.
If fluid has to be added, it is suggested to
use the brake fluid in table "Fluids and lu-
bricants" (see chapter "Technical charac-
teristics").
NOTE Clean accurately the tank cap A
and the surrounding surface.
fig. 19F0C0098m
At plug opening, pay maximum attention
in order to prevent any impurities from
entering the tank.
For topping up, always use a funnel with
integrated filter with mesh equal to or
lower than 0.12 mm.
IMPORTANT Brake fluid absorbs mois-
ture. For this reason, if the car is mainly
used in areas with a high degree of at-
mospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the “Service schedule”.

230
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
RUBBER HOSES
As far as the brake system and fuel rubber
hoses are concerned, carefully follow the
“Service schedule” in this section.
Indeed ozone, high temperatures and pro-
longed lack of fluid in the system may
cause hardening and cracking of the hoses,
with possible leaks. Careful control is
therefore necessary.Remember that road holding
depends also on the correct
tyre inflating pressure.
WARNING
If the pressure is too low the
tyre overheats and this can
cause it serious damage.
WARNING
Do not cross switch the
tyres, moving them from the
right of the car to the left and vice
versa.
WARNING
Never submit alloy rims to
repainting treatments re-
quiring to use temperatures exceed-
ing 150°C since the mechanical prop-
erties of the wheels could be im-
paired.
WARNING

237
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................... 238
ENGINE CODES - BODYWORK VERSIONS .............. 240
ENGINE .................................................................................... 241
FUEL FEED/IGNITION ........................................................ 243
TRANSMISSION .................................................................... 243
BRAKES ..................................................................................... 244
SUSPENSIONS......................................................................... 244
STEERING ................................................................................. 244
WHEELS .................................................................................... 245
DIMENSIONS .......................................................................... 250
PERFORMANCE ..................................................................... 253
WEIGHTS ................................................................................. 254
CAPACITIES ........................................................................... 257
FLUIDS AND LUBRICANTS ............................................... 259
FUEL CONSUMPTION ........................................................ 261
CO
2EMISSIONS .................................................................... 263
T T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S