FORD AEROSTAR 1997 1.G Owners Manual
Manufacturer: FORD, Model Year: 1997, Model line: AEROSTAR, Model: FORD AEROSTAR 1997 1.GPages: 347, PDF Size: 1.79 MB
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![FORD AEROSTAR 1997 1.G Owners Manual 221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
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RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage FORD AEROSTAR 1997 1.G Owners Manual 221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
*
[ER23400(ALL)01/96]
RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage](/img/11/4752/w960_4752-220.png)
221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
*
[ER23400(ALL)01/96]
RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage the wheel or mounting system.
This damage could allow the wheels to
come off while the vehicle is being
driven.
*
[ER23500(ALL)01/96]
7. Replace any wheel covers, ornaments, or hub
caps that your vehicle has. Make sure that
they are screwed or snapped into place.
[ER23625(ALL)01/96]
8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesn't
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes with your vehicle. The stowage of a
full size tire in the spare tire carrier may
damage the tire or the vehicle. The flat full
size tire should be stowed securely in the
vehicle until it can be repaired.
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[ER23700(ALL)03/96]
9. Unblock the wheels.
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[ER23800(ALL)03/96]
Retighten the wheel lug nuts to the specified
torque at 500 miles (800 km) of new vehicle
operation and at intervals specified in the
Maintenance Schedulebooklet.
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![FORD AEROSTAR 1997 1.G Owners Manual 222
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Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
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[ER24301(ALL)01/96]
RWARNING
Failure FORD AEROSTAR 1997 1.G Owners Manual 222
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[ER24200(ALL)01/96]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
*
[ER24301(ALL)01/96]
RWARNING
Failure](/img/11/4752/w960_4752-221.png)
222
*
[ER24200(ALL)01/96]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
*
[ER24301(ALL)01/96]
RWARNING
Failure to retighten wheel lug nuts at
mileages specified could allow wheels to
come off while the vehicle is in motion.
[ER24315(ALL)01/96]
eight pica chart:0020313-A%*
[ER24400(ALL)02/96]
Jump-Starting Your Vehicle
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Your vehicle's battery may die if you leave the
lights on or any electrical equipment on after
you turn the engine off. If this happens, you
may be able to jump-start your vehicle with a
booster battery.
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[ER24420(ALL)02/96]
RWARNING
The gases around the battery can explode
if exposed to flames, sparks, or lit
cigarettes. An explosion could result in
injury or vehicle damage.
*
[ER24430(ALL)02/96]
RWARNING
To protect yourself when charging a
battery, always shield your face and eyes.
Make sure that you can breathe fresh air.
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![FORD AEROSTAR 1997 1.G Owners Manual 223 %
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RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners FORD AEROSTAR 1997 1.G Owners Manual 223 %
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[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners](/img/11/4752/w960_4752-222.png)
223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%*
[ER24450(ALL)05/96]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
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If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
*
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RWARNING
Do not push-start your vehicle. You could
damage the catalytic converter. For further
information, seeJumper Cablesin the
Index.
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To avoid damaging your vehicle or your battery,
and to avoid injury to yourself, follow these
directions for preparing your vehicle to
jump-start and connecting the jumper cables in
the order they are given. If in doubt, call for
road service.
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Preparing Your Vehicle
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1. Your vehicle has a 12-volt starting system, so
you need to use a 12-volt jumper system.
You will damage your starting motor,
ignition system, and other electrical parts if
you connect them to a 24-volt power supply
(either two 12-volt batteries in series or a
24-volt generator set).
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![FORD AEROSTAR 1997 1.G Owners Manual 224
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2. Do not disconnect the battery of the disabled
vehicle. You could damage the vehicles
electrical system.
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3. Park the booster vehicle close to the hoo FORD AEROSTAR 1997 1.G Owners Manual 224
*
[ER24510(ALL)02/96]
2. Do not disconnect the battery of the disabled
vehicle. You could damage the vehicles
electrical system.
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3. Park the booster vehicle close to the hoo](/img/11/4752/w960_4752-223.png)
224
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[ER24510(ALL)02/96]
2. Do not disconnect the battery of the disabled
vehicle. You could damage the vehicle's
electrical system.
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[ER24520(ALL)02/96]
3. Park the booster vehicle close to the hood of
the disabled vehicle.Make sure the vehicles
do not touch each other.Set the parking
brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
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4. Check all battery terminals and remove any
excessive corrosion before you attach the
jumper cables.
[ER24540(ALL)03/96]
5. Turn on the heater fan in both vehicles. Turn
the function selector knob to theV
position. Turn off all other switches.
%*
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Connecting the jumper cables
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1. Connect one end of the first jumper cable to
the positive (+) terminal of the discharged
battery. (You can connect either jumper cable
to the positive (+) terminal, as long as you
use the same cable for both positive
terminals.) Most jumper cables have a red
cable and a black cable. The red cable is
generally used for the positive terminals and
the black for the negative ones.
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[ER24570(ALL)02/96]
2. Connect the other end of the first cable to
the positive (+) terminal of the booster
battery.
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3. Connect one end of the second cable to the
negative (S) terminal of the booster battery
Ð NOT to the discharged battery.
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[ER24590(ALL)01/96]
4. Connect the other end of that cable to a
good metallic surface on the engine or frame
of the disabled vehicle. The following
illustration shows where you can find a
metallic surface.
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![FORD AEROSTAR 1997 1.G Owners Manual 225
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RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the ba FORD AEROSTAR 1997 1.G Owners Manual 225
*
[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the ba](/img/11/4752/w960_4752-224.png)
225
*
[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the battery.
[ER24610(ALL)01/96]
one third page art:0095070-A
Attaching jumper cables
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Jump-Starting
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1. Make sure that the jumper cables are not in
the way of moving engine parts, then start
the booster vehicle. Run the engine at a
moderate speed.
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[ER24640(ALL)02/96]
2. Let the discharged battery charge for a few
minutes and then start the disabled vehicle.
It may take a couple of tries before the
vehicle starts. If the vehicle does not start
after several attempts, there may be a
different problem.
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[ER24650(ALL)02/96]
3. When both vehicles are running, let them
idle for a few minutes to charge the
discharged battery.
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Removing jumper cables
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1.Always remove the jumper cables in the
reverse order.Remove the negative (S) end
of the jumper cable from the metallic surfac FORD AEROSTAR 1997 1.G Owners Manual 226 %
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[ER24660(ALL)02/96]
Removing jumper cables
*
[ER24670(ALL)02/96]
1.Always remove the jumper cables in the
reverse order.Remove the negative (S) end
of the jumper cable from the metallic surfac](/img/11/4752/w960_4752-225.png)
226 %
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[ER24660(ALL)02/96]
Removing jumper cables
*
[ER24670(ALL)02/96]
1.Always remove the jumper cables in the
reverse order.Remove the negative (S) end
of the jumper cable from the metallic surface
on the engine or frame of the disabled
vehicle.
*
[ER24680(ALL)03/96]
2. Remove the negative (S) cable from the
booster battery.
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[ER24690(ALL)02/96]
3. Remove the positive (+) cable from the
booster battery.
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4. Remove the other end of the positive (+)
cable from the discharged battery.
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After the vehicle is started, let it idle for a while
to let the engine ªrelearnº its idle conditions.
Drive it around for a while with all electrical
accessories turned off to let the battery recharge.
Driveability may be deteriorated slightly until all
drive modes are ªrelearned.ºYou may need to
use a battery charger to fully recharge the
battery.
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[ER24695(ALL)03/96]
If you need to replace your battery, seeBattery
in theMaintenance and Carechapter.
%
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Towing Your Vehicle
[ER24750(ALL)01/96]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
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two third page art:0095060-A
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227 [ER24775(ALL)01/96]
two third page art:0095060-A
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![FORD AEROSTAR 1997 1.G Owners Manual 229
Maintenance and Care
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Service Made Easy
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Ford has two goals for servicing your vehicle.
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1. When we can, we design parts that do not FORD AEROSTAR 1997 1.G Owners Manual 229
Maintenance and Care
%*
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Service Made Easy
*
[MC00400(ALL)01/96]
Ford has two goals for servicing your vehicle.
*
[MC00500(ALL)01/96]
1. When we can, we design parts that do not](/img/11/4752/w960_4752-227.png)
229
Maintenance and Care
%*
[MC00300(ALL)01/96]
Service Made Easy
*
[MC00400(ALL)01/96]
Ford has two goals for servicing your vehicle.
*
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1. When we can, we design parts that do not
need to be serviced.
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[MC00600(ALL)01/96]
2. We want to make servicing your vehicle as
easy as possible. To help you:
*
[MC00700(ALL)01/96]
q
We highlight do-it-yourself items in yellow in
the engine compartment so that you can find
them easily.
*
[MC00800(ALL)03/96]
q
When possible, we design parts that can be
replaced without tools.
*
[MC00900(ALL)02/96]
q
We give you a Maintenance Schedule that
makes tracking routine service for your
vehicle easy. The maintenance schedule is
located in theMaintenance Schedulebooklet.
*
[MC01000(ALL)01/96]
This chapter tells you about the basic parts that
you need to check and service regularly.
*
[MC01050(ALL)01/96]
If your vehicle needs professional servicing, your
dealership can provide the parts and service
required. Check yourWarranty Information Booklet
to find out which parts and services are covered.
Also see theCustomer Assistancechapter of this
Owner Guide.
*
[MC01300(ALL)03/96]
Ford Motor Company recommends that you
perform the Owner Maintenance Checks listed in
theMaintenance Schedulebooklet. These services
are important for the proper operation of your
vehicle. In addition to the conditions listed in
the Owner Maintenance Checklist, be alert for
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![FORD AEROSTAR 1997 1.G Owners Manual 230any unusual noise, vibration, or other indication
that your vehicle may need service. If you do
notice something unusual, see that your vehicle
is serviced promptly.
*
[MC01350(ALL)01/96]
Use only FORD AEROSTAR 1997 1.G Owners Manual 230any unusual noise, vibration, or other indication
that your vehicle may need service. If you do
notice something unusual, see that your vehicle
is serviced promptly.
*
[MC01350(ALL)01/96]
Use only](/img/11/4752/w960_4752-228.png)
230any unusual noise, vibration, or other indication
that your vehicle may need service. If you do
notice something unusual, see that your vehicle
is serviced promptly.
*
[MC01350(ALL)01/96]
Use only recommended fuels, lubricants, fluids,
and service parts conforming to Ford
specifications. Motorcraft parts are designed and
built to provide the best performance in your
vehicle. Using these parts for replacement is
your assurance that Ford-built quality stays in
your vehicle.
%*
[MC01400(ALL)05/96]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
%
*
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Precautions When Servicing Your
Vehicle
*
[MC01700(ALL)01/96]
Be especially careful when inspecting or
servicing your vehicle. Here are some general
precautions for your safety:
*
[MC01900(ALL)01/96]
q
If you must work with the engine running,
avoid wearing loose clothing or jewelry that
could get caught in moving parts. Take
appropriate precautions with long hair.
*
[MC02000(ALL)01/96]
q
Do not work on a vehicle in an enclosed
space with the engine running, unless you are
sure you have enough ventilation.
*
[MC02100(ALL)01/96]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[MC02200(ALL)01/96]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
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If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin thi FORD AEROSTAR 1997 1.G Owners Manual 231
*
[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin thi](/img/11/4752/w960_4752-229.png)
231
*
[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
*
[MC02600(ALL)01/96]
Working with the engine off:
*
[MC02650(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[MC02700(ALL)01/96]
2. Remove the key from the ignition after you
turn the engine off.
*
[MC02725(ALL)01/96]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[MC02750(ALL)01/96]
Working with the engine on:
*
[MC02785(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[MC02800(ALL)01/96]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[MC02900(ALL)01/96]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
%*
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Opening the Hood
*
[MC03000(ALL)01/96]
1. Pull the hood release handle, located next to
the parking brake pedal.
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