service FORD AEROSTAR 1997 1.G Owner's Manual

180
*
[GF28201(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF28750(ALL)03/96]
Vehicle/Trailer Loads
*
[GF28801(ALL)03/96]
All vehicles may tow a Class I trailer provided
the Gross Combined Weight (GCW) is less than
or equal to the GVWR shown on the Safety
Compliance Certification Label. For heavier
trailer applications, refer to the towing
information found later in this chapter.
*
[GF29001(ALL)01/96]
Towing a trailer puts additional loads on your
vehicle's engine, transmission, axle, brakes, tires
and suspension. For your safety and for the
good of your vehicle, use the right equipment
for the type of trailer you tow.
*
[GF29025(ALL)01/96]
Your trailer towing capability will vary based on
the standard and optional equipment on your
vehicle. Refer to the followingVehicle
Loading/Towing Informationand the Trailer
Towing Tables to determine the specific towing
capability of your vehicle.
*
[GF29050(ALL)01/96]
q
Stay within the load limits when you tow.
*
[GF29101(ALL)05/96]
q
Carefully and thoroughly prepare your
vehicle for towing, making sure to use the
right equipment and to attach it properly.
(SeePreparing to Towin this chapter.)
*
[GF29151(ALL)05/96]
q
Use extra caution when driving your vehicle
while you tow. (SeeDriving while you towin
this chapter.)
*
[GF29201(ALL)05/96]
q
Service your vehicle more frequently if you
tow a trailer. (SeeServicing your vehicle if you
towin this chapter.)
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182
*
[GF29501(ALL)01/96]
Trucks, unlike passenger cars, are basically
custom vehicles designed to carry a load. Most
owners start with a base vehicle and add
production and dealer installed and/or
aftermarket components to suit their tastes and
purposes. Even trucks that are purchased for
personal transportation only are likely to have
considerable optional equipment, such as step
bumpers and light bars, for example.
*
[GF29504(ALL)05/96]
RWARNING
It is extremely dangerous to ride in a
cargo area, inside or outside of a vehicle.
In a collision, people riding in these areas
are more likely to be seriously injured or
killed. Do not allow people to ride in any
area of your vehicle that is not equipped
with seats and safety belts. Be sure
everyone in your vehicle is in a seat and
using a safety belt properly.
*
[GF29525(ALL)05/96]
RWARNING
Cargo should always be secured to
prevent it from shifting and causing
damage to the vehicle or harm to
passengers.
*
[GF29551(ALL)01/96]
Each additional item of equipment affects how
much cargo a vehicle can carry. If a vehicle is
overloaded, performance will suffer and service
concerns may arise.
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185 %
*
[GF30801(ALL)01/96]
Gross Axle Weight Rating (GAWR)
*
[GF30850(ALL)01/96]
We have all seen a car or a truck that is loaded
down in the rear and riding high in the front.
This is a dangerous condition that usually means
that the rear suspension components are under
severe strain and that vehicle handling is
impaired. There is more to carrying a load than
just payload or GVWR.
*
[GF30901(ALL)01/96]
Your Safety Compliance Certification Label not
only gives the GVWR, it also gives the Gross
Axle Weight Rating (GAWR) which is the
carrying capacity for each axle system. For
trucks, the rear axle will be designed to carry
more weight than the front.
*
[GF30950(ALL)01/96]
The rating is based on the carrying capacity of
thelowest ratedaxle and suspension component
as well as other factors. This is why it's so
important to observe vehicle loading ratings.
Overloading a vehicle punishes components and
can lead to shortened service life or outright
failure.
*
[GF31001(ALL)01/96]
The capacity of the tires is included as part of
the axle and suspension system, which is to be
considered when determining the lowest rated
component. Tires are rated to carry a specific
maximum load at a specific maximum tire
pressure.
*
[GF31050(ALL)01/96]
Passenger car type tires when installed on light
trucks and multipurpose passenger vehicles are
rated at 10% lower load carrying capacity due to
the differences in vehicle usages.
*
[GF31101(ALL)01/96]
The vehicle must not be loaded to both the front
and rear GAWR because the GVWR will be
exceeded. The GAWR of the front and rear axles
exceeds the GVWR when added together to
allow flexibility in fore and aft loading of cargo.
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196 %
*
[GF38540(ALL)05/96]
If you use the speed control while you are
towing on very long, steep grades, the speed
control may shut off.
[GF38600(ALL)05/96]
When towing a trailer in hilly terrain, with a
vehicle equipped with an automatic overdrive
transmission, you may wish to operate in Drive
(by cancelling Overdrive with OVERDRIVE OFF
button) rather thanj(Overdrive). This will
eliminate excessive downshifting and upshifting
to maintain speed. Switch back to Overdrive
whenever practical for optimum powertrain
cooling. This can be accomplished by pushing in
the switch located on the end of the indicator
lever.
*
[GF38800(ALL)03/96]
When descending a steep grade with a trailer,
operate in Drive rather than Overdrive. If
additional braking is needed, shift the automatic
transmission gearshift into the 2 (Second) or 1
(Low) position.
[GF38925(ALL)01/96]
Servicing your vehicle if you tow
*
[GF38950(ALL)05/96]
If you tow a trailer for a long distance, your
vehicle will need to be serviced more frequently
than usual. Refer to theMaintenance Schedule
booklet for additional information.
*
[GF39000(ALL)01/96]
Trailer Towing Tips
*
[GF39100(ALL)01/96]
Before starting on a trip, practice turning,
stopping and backing in an area away from
heavy traffic. Get to know the ªfeelº of the
vehicle/trailer combination.
*
[GF39200(ALL)01/96]
Practice backing up. Back up very slowly, with
someone outside at the rear of your trailer to
guide you. Place your hand at the bottom of the
steering wheel and move it in the direction you
want the rear of the trailer to swing. Slight
movement of the steering wheel results in a
much larger movement of the rear of the trailer.
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223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%*
[ER24450(ALL)05/96]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
*
[ER24460(ALL)02/96]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
*
[ER24470(ALL)01/96]
RWARNING
Do not push-start your vehicle. You could
damage the catalytic converter. For further
information, seeJumper Cablesin the
Index.
*
[ER24480(ALL)02/96]
To avoid damaging your vehicle or your battery,
and to avoid injury to yourself, follow these
directions for preparing your vehicle to
jump-start and connecting the jumper cables in
the order they are given. If in doubt, call for
road service.
%*
[ER24490(ALL)02/96]
Preparing Your Vehicle
*
[ER24500(ALL)02/96]
1. Your vehicle has a 12-volt starting system, so
you need to use a 12-volt jumper system.
You will damage your starting motor,
ignition system, and other electrical parts if
you connect them to a 24-volt power supply
(either two 12-volt batteries in series or a
24-volt generator set).
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229
Maintenance and Care
%*
[MC00300(ALL)01/96]
Service Made Easy
*
[MC00400(ALL)01/96]
Ford has two goals for servicing your vehicle.
*
[MC00500(ALL)01/96]
1. When we can, we design parts that do not
need to be serviced.
*
[MC00600(ALL)01/96]
2. We want to make servicing your vehicle as
easy as possible. To help you:
*
[MC00700(ALL)01/96]
q
We highlight do-it-yourself items in yellow in
the engine compartment so that you can find
them easily.
*
[MC00800(ALL)03/96]
q
When possible, we design parts that can be
replaced without tools.
*
[MC00900(ALL)02/96]
q
We give you a Maintenance Schedule that
makes tracking routine service for your
vehicle easy. The maintenance schedule is
located in theMaintenance Schedulebooklet.
*
[MC01000(ALL)01/96]
This chapter tells you about the basic parts that
you need to check and service regularly.
*
[MC01050(ALL)01/96]
If your vehicle needs professional servicing, your
dealership can provide the parts and service
required. Check yourWarranty Information Booklet
to find out which parts and services are covered.
Also see theCustomer Assistancechapter of this
Owner Guide.
*
[MC01300(ALL)03/96]
Ford Motor Company recommends that you
perform the Owner Maintenance Checks listed in
theMaintenance Schedulebooklet. These services
are important for the proper operation of your
vehicle. In addition to the conditions listed in
the Owner Maintenance Checklist, be alert for
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230any unusual noise, vibration, or other indication
that your vehicle may need service. If you do
notice something unusual, see that your vehicle
is serviced promptly.
*
[MC01350(ALL)01/96]
Use only recommended fuels, lubricants, fluids,
and service parts conforming to Ford
specifications. Motorcraft parts are designed and
built to provide the best performance in your
vehicle. Using these parts for replacement is
your assurance that Ford-built quality stays in
your vehicle.
%*
[MC01400(ALL)05/96]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
%
*
[MC01600(ALL)01/96]
Precautions When Servicing Your
Vehicle
*
[MC01700(ALL)01/96]
Be especially careful when inspecting or
servicing your vehicle. Here are some general
precautions for your safety:
*
[MC01900(ALL)01/96]
q
If you must work with the engine running,
avoid wearing loose clothing or jewelry that
could get caught in moving parts. Take
appropriate precautions with long hair.
*
[MC02000(ALL)01/96]
q
Do not work on a vehicle in an enclosed
space with the engine running, unless you are
sure you have enough ventilation.
*
[MC02100(ALL)01/96]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[MC02200(ALL)01/96]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
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243
*
[MC08835(ALL)05/96]
Always dispose of used automotive fluids in a
responsible manner. Follow your community's
regulations and standards for recycling and
disposing of automotive fluids.
*
[MC08840(ALL)05/96]
Coolant refill capacity
*
[MC08845(ALL)05/96]
To find out how much fluid your vehicle's
cooling system can hold, refer toRefill capacities
in theCapacities and specificationschapter.
*
[MC08850(ALL)05/96]
Have your dealer check the engine cooling
system for leaks if you have to add more than a
quart (liter) of engine coolant per month.
*
[MC08855(ALL)05/96]
Severe winter climate
[MC08860(ALL)01/96]
If you drive in extremely cold climates (less than
S34ÊF (S38ÊC), it may be necessary to increase
the coolant concentration above 50%. Refer to
the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that
the coolant will not freeze at the temperature
level in which you drive during winter months.
Never increase the engine coolant concentration
above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in
non-extreme climates.
%*
[MC08865(ALL)01/96]
Checking Hoses
*
[MC08870(ALL)01/96]
Inspect all engine and heater system hoses for
deterioration, leaks and loose clamps before
adding or replacing engine coolant. Make
whatever repairs or replacements that are
necessary using Motorcraft parts or their
equivalents.
%*
[MC08875(ALL)05/96]
Engine Coolant Drain and Flush
[MC08915(ALL)05/96]
Proper procedures for flushing the cooling
system can be found in theService Manual,or
you can see a qualified technician.
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249
%*
[MC15000(ALL)01/96]
Battery
*
[MC15010(ALL)01/96]
Your vehicle may have a Motorcraft
maintenance-free battery. The Motorcraft
maintenance-free battery does not require
additional water during its life of service. The
vents are part of the cover and cannot be
removed. For longer, trouble-free operation, keep
the top of the battery clean and dry. Also, make
certain the battery cables are tightly fastened to
the battery terminals.
*
[MC15020(ALL)01/96]
If you see any corrosion on the battery cables or
terminals, remove the cables from the terminal
and clean them both with a wire brush. You can
neutralize the acid with a solution of baking
soda and water. Reinstall the cables when you
are done cleaning them, and apply a small
quantity of grease to the top of each battery
terminal to help prevent corrosion.
*
[MC15030(ALL)01/96]
Battery replacement
*
[MC15040(ALL)01/96]
If your original equipment battery requires
replacement (under warranty), it may in some
cases be replaced by a Motorcraft
low-maintenance battery. The low-maintenance
battery has removable vent caps for checking the
electrolyte level and for adding water, if needed.
*
[MC15045(ALL)01/96]
Check your battery's electrolyte level, at least
every 12 months or 12,000 miles (20,000 km), in
temperatures up to90ÊF (32ÊC) andmore often
in temperatures above90ÊF (32ÊC).Keep the
electrolyte in each cell up to the ªlevelº
indicator. Do not overfill the battery cell.
*
[MC15050(ALL)01/96]
If the electrolyte level in your battery gets low,
you can add plain tap water to the battery, as
long as you don't use hard water, or water with
a high mineral or alkali content. If possible,
however, try to only fill the battery cell with
distilled water. If the battery needs water often,
have the charging system checked.
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263
the fuel cap. The ratcheting mechanism allows
the fuel cap to be sealed without overtightening.
*
[MC35780(ALL)01/96]
If you lose the fuel cap, replace it with an
authorized Motorcraft or equivalent part.
%*
[MC35790(ALL)01/96]
RWARNING
If you do not use the proper fuel cap, the
pressure in the fuel tank can damage the
fuel system or cause it to work improperly
in a collision.
*
[MC35800(ALL)01/96]
NOTE: If you replace your fuel cap with an
aftermarket fuel filler cap, the customer
warranty may be void for any damage
to the fuel tank and/or fuel system.
*
[MC35825(ALL)01/96]
RWARNING
The fuel system may be under pressure. If
the fuel cap is venting vapor or if you
hear a hissing sound, wait until it stops
before completely removing the cap.
*
[MC35850(ALL)01/96]
A venting fuel tank is not an abnormal
condition. It may be caused by:
*
[MC35860(ALL)01/96]
q
Too volatile a fuel for the weather conditions.
The service stations sometimes sell winter
grade fuel in the summer.
*
[MC35870(ALL)01/96]
q
Pulling a heavy load on hot days, or at high
altitudes.
*
[MC35880(ALL)01/96]
q
Extended periods of idling with the engine
RPM increased above the normal idle range.
*
[MC35890(ALL)01/96]
q
Parking vehicle in full sunlight for extended
periods on extremely hot days.
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