service FORD AEROSTAR 1997 1.G User Guide

45
*
[AS05675(ALL)09/95]
NOTE: On the High-Level Audio System, the
clock can be set with the radio power
on or off.
*
[AS05700(ALL)08/95]
Tape error messages
*
[AS05725(ALL)08/95]
Your cassette tape player is equipped to
diagnose certain problems you may experience.
Error codes are as follows:
*
[AS05750(ALL)08/95]
Error 0Ð Communication error between the
radio controller and the tape controller. The
cassette player will eject the tape. Insert the tape
again. If the same error code appears, turn the
ignition off, then back on again and insert the
tape.
*
[AS05775(ALL)08/95]
Error 1Ð Possible problem cartridge. The
cassette tape player will eject the tape. Insert the
tape again. If the same error code appears in the
display, try a different cartridge.
*
[AS05800(ALL)08/95]
Error 2Ð Tape eject or load failure. Your
cassette tape player will go into the pause mode.
Push ªEJCTº to eject the tape. If the tape doesn't
eject, refer the problem to qualified personnel for
service.
*
[AS05825(ALL)05/96]
Tips on Caring for the Cassette Player and
Tapes
*
[AS05850(ALL)08/95]
In order to keep your cassette tape player
performing the way it was meant to, read and
follow these simple precautions:
*
[AS05875(ALL)05/96]
q
Using a Ford or equivalent cassette cleaning
cartridge to clean the tape player head after
10-12 hours of play will help maintain the
best playback sound and proper tape
operation.
*
[AS05900(ALL)08/95]
q
Only cassettes that are 90 minutes long or
less should be used. Tapes longer than 90
minutes are thinner and subject to breakage
or may jam the tape player mechanism.
File:04cpasa.ex
Update:Fri Jun 7 14:24:14 1996

58
%*
[AS07930(ALL)05/96]
All About Radio Frequencies
*
[AS07935(ALL)05/96]
The Federal Communications Commission (FCC)
and the Canadian Radio Telecommunications
Commission (CRTC) establish the frequencies
that AM and FM radio stations may use for
their broadcasts. The allowable frequencies are,
AM: 530, 540...1600, 1610 kHz in 10 kHz steps;
FM: 87.9, 88.1...107.7, 107.9 MHz in 0.2 MHz
steps.
*
[AS07940(ALL)05/96]
Not all frequencies will be assigned to a given
area. This radio will tune to each of these
frequencies using manual tune and no fine
tuning is necessary as radio stations may not use
other frequencies.
*
[AS08175(ALL)05/96]
Some FM radio stations advertise a
ªrounded-offº frequency which is not the
frequency they actually broadcast on. For
example, a radio station that is assigned a
frequency of 98.7 MHz may call itself ªRadio 99º
even though 99.0 MHz is not an allowable FM
broadcast frequency.
%
*
[AS08200(ALL)05/96]
Important Warranty and Service
Information
*
[AS08225(ALL)05/96]
Warranty
*
[AS08250(ALL)05/96]
Your sound system is warranted for three years
or 36,000 miles (60,000 kilometers), whichever
comes first. Consult your vehicle warranty
booklet for further information. Ask your dealer
for a copy of this limited warranty.
*
[AS08275(ALL)05/96]
Service
*
[AS08300(ALL)05/96]
At Ford, we stand behind our audio systems
with a comprehensive service and repair
program. If anything should go wrong with
your Ford audio system, return to your dealer
for service. There is a nationwide network of
qualified Ford authorized repair centers to assist
you.
File:04cpasa.ex
Update:Fri Jun 7 14:24:14 1996

123
*
[SS10900(ALL)05/96]
RWARNING
Do not place objects or mount equipment
on or near the steering wheel or in front
of the passenger dashboard area that may
come into contact with an inflating air
bag. Failure to follow these instructions
may increase the risk of personal injury in
the event of a collision.
*
[SS10950(ALL)05/96]
RWARNING
Do not attempt to service, repair, or
modify the air bag Supplemental Restraint
System or its fuses. See your Ford or
Lincoln-Mercury dealer.
*
[SS11000(ALL)05/96]
RWARNING
If you are close to an inflating air bag, it
could seriously injure you. Sit against the
seatback and position your seat such that
it is as far back from the steering wheel
as possible but still allows you to
properly control the vehicle.
File:06cpssa.ex
Update:Thu Jun 13 08:56:07 1996

127
*
[SS12700(ALL)05/96]
q
and the electrical wiring which connects the
components.
*
[SS12800(ALL)05/96]
The diagnostic module monitors its own internal
circuits and the supplemental air bag electrical
system readiness (including the impact sensors),
the system wiring, the air bag system readiness
light, the air bag backup power and the air bag
igniters.
*
[SS12900(ALL)05/96]
Determining if System Is Operational
*
[SS13000(ALL)05/96]
The Air Bag Supplemental Restraint System uses
a readiness light and a tone to indicate the
condition of the system. The readiness light is in
the instrument cluster. When you turn the
ignition key to ON, this light will illuminate for
approximately six (6) seconds and then turn off.
This indicates that the system is operating
normally. NOTE: Routine maintenance of the air
bag system is not required.
%*
[SS13100(ALL)05/96]
A problem with the system is indicated by one
or more of the following:
*
[SS13200(ALL)05/96]
q
the readiness light will either flash or stay lit,
*
[SS13300(ALL)05/96]
q
the readiness light will not light immediately
after ignition is turned on,
%*
[SS13400(ALL)05/96]
q
a group of five beeps will be heard. The tone
pattern will repeat periodically until the
problem and light are repaired.
*
[SS13500(ALL)05/96]
If any of these things happen, even
intermittently, have the Air Bag Supplemental
Restraint System serviced at your Ford or
Lincoln-Mercury dealer immediately. Unless
serviced, the system may not function properly
in the event of a collision.
File:06cpssa.ex
Update:Thu Jun 13 08:56:07 1996

158
%*
[TO08500(ALL)01/96]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
%*
[TO08510(ALL)01/96]
Fuel Pump Shut-Off Switch
[TO08520(ALL)03/96]
If the engine cranks but does not start or does
not start even after a small collision, the fuel
pump shut-off switch may have been activated.
The shut-off switch is a device intended to stop
the fuel pump when your vehicle has been
involved in a substantial jolt. Refer to the
Roadside Emergencieschapter.
*
[TO08530(ALL)03/96]
Once the shut-off switch is activated, you must
reset the switch by hand before you can start
your vehicle.
[TO08540(ALL)01/96]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[TO08550(ALL)03/96]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

160
*
[TO09300(ALL)12/95]
Guarding Against Exhaust Fumes
*
[TO09400(ALL)01/96]
Carbon monoxide, although colorless and
odorless, is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
*
[TO09600(ALL)01/96]
RWARNING
If you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes.
[TO09700(ALL)04/96]
If your vehicle has rear windows and doors that
were installed as part of a van conversion, close
them while it is running. This prevents exhaust
fumes from being drawn into the passenger
compartment.
*
[TO09900(ALL)01/96]
Have the exhaust and body ventilation systems
checked whenever:
*
[TO10000(ALL)01/96]
q
your vehicle is raised for service
*
[TO10100(ALL)01/96]
q
the sound of the exhaust system changes
*
[TO10200(ALL)01/96]
q
your vehicle has been damaged in a collision
*
[TO10300(ALL)01/96]
Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
*
[TO10400(ALL)01/96]
If the engine is idling while you are stopped in
an open area for long periods of time, open the
windows at least one inch (2.5 cm). Also, adjust
the heating or air conditioning system to bring
in outside air.
*
[TO10600(ALL)01/96]
q
HEATING Ð Set fan speed at MEDIUM or
HIGH, the function selector knob on VENT,
FLOOR, MIX, or the DEFROST symbol and
the temperature control knob on any desired
position.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

161 [TO10800(ALL)01/96]
q
AIR CONDITIONING Ð Set the fan speed
knob at MEDIUM or HIGH, the function
selector knob on NORM A/C or MAX A/C
and the temperature control knob on any
desired position.
*
[TO12000(ALL)03/96]
Removing the Key From the
Ignition
*
[TO12100(ALL)03/96]
1. Put the gearshift in P (Park).
*
[TO12200(ALL)03/96]
2. Set the parking brake fully before removing
your foot from the service brake. (This will
avoid ªbindingº or ªloadingº the park gear
if you park on a grade.)
*
[TO12300(ALL)03/96]
3. Turn the ignition key to LOCK.
*
[TO12400(ALL)03/96]
4. Remove the key.
*
[TO12500(ALL)05/96]
RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the ignition whenever you
leave your vehicle.
*
[TO12600(ALL)03/96]
RWARNING
Do not leave children, unreliable adults,
or pets unattended in your vehicle.
File:08cptoa.ex
Update:Thu Jun 6 14:43:40 1996

163
Driving
%*
[GF00300(ALL)05/96]
Brakes
*
[GF00350(ALL)01/96]
Front Disc Brakes
*
[GF00400(ALL)01/96]
The front disc brakes are self-adjusting. They do
not require service other than periodic inspection
for pad wear.
*
[GF00450(ALL)03/96]
Rear Drum Brakes
*
[GF00500(ALL)03/96]
The rear drum brakes are self-adjusting.
Automatic adjustment occurs when the brakes
are applied while ªbacking up.º If normal
operation does not include much backing, adjust
the brakes when they seem ªlow,º using the
procedure underIf Brakes Do Not Grip Well or
Pedal is ªLowºin this chapter.
*
[GF00550(ALL)01/96]
Hydraulic Power Brakes
*
[GF00600(ALL)03/96]
The hydraulic brake system is made up of two
independent hydraulic circuits. One hydraulic
circuit supplies fluid to the front disc brakes and
the other hydraulic circuit supplies fluid to the
rear drum brakes. These two circuits are
supplied by a common hydraulic brake fluid
reservoir, with a fluid level sensor.
*
[GF00650(ALL)01/96]
The brake light in the instrument cluster will
light for low brake fluid in the common brake
fluid reservoir.
*
[GF00700(ALL)01/96]
RWARNING
An increase in pedal travel will result in
reduced braking capability. The brake
system should be checked immediately.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

164 %
*
[GF00750(ALL)01/96]
Rear Anti-lock Brakes
[GF00800(ALL)01/96]
Your vehicle is equipped with a rear Anti-lock
Brake System (ABS). This system prevents at
least one and often both rear wheels from
completely locking up when the brakes are
applied in a panic stop, for example.
*
[GF00850(ALL)01/96]
Even with the Anti-lock Brake System, you
should be careful when braking. Front brake
lock up on any surface, even on smooth
pavement causes loss of steering control. Heavy
braking on roads with loose surfaces such as
snow or gravel, or severe pavement irregularities
could also cause you to lose steering control of
your vehicle.
*
[GF00900(ALL)03/96]
RWARNING
If the anti-lock brake system warning
light remains on or comes on while
driving, have the braking system checked
by a qualified service technician as soon
as possible.
*
[GF00950(ALL)03/96]
NOTE: If a fault occurs in the anti-lock
system, and the brake warning light is
not lit, the anti-lock system is disabled
but normal brake function remains
operational.
%*
[GF01000(ALL)03/96]
If Brakes Do Not Grip Well or Pedal is
ªLowº
%*
[GF01100(ALL)03/96]
If brakes do not grip well, it may indicate the
rear drum brakes need adjustment. To do this,
drive the vehicle in reverse at 5 mph (8 km/h)
on level, dry pavement. Stop the vehicle by
firmly applying the brakes. Repeat this
procedure four or five times.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

165
*
[GF01150(ALL)01/96]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon as
possible.
%*
[GF01200(ALL)01/96]
Occasional brake squeal during light to moderate
stops does not affect the function of the brake
system and is normal. However, if the squeal
becomes louder or more frequent, have your
brakes inspected by your dealer or a qualified
service technician.
*
[GF01250(ALL)03/96]
RWARNING
Modifications to the suspension spring
rates and/or vehicle ride height may
adversely affect vehicle stopping ability.
*
[GF01300(ALL)03/96]
If Brakes Pull
*
[GF01350(ALL)03/96]
q
Check tire pressure.
*
[GF01400(ALL)03/96]
q
Perform the self-adjustment procedure
described underIf Brakes Do Not Grip Well or
Pedal is ªLow.º
*
[GF01450(ALL)03/96]
If pull occurs during the first 500 miles
(800 km), make 10 moderately fast stops from
40 mph (65 km/h) and then perform the
self-adjustment procedure above. It may be
necessary to repeat this operation to properly
seat new brake linings and pads.
%*
[GF01500(ALL)01/96]
Stopping Distances
*
[GF01550(ALL)01/96]
Stopping distances vary with different loads and
driving conditions. Use caution when
encountering new conditions and acquaint
yourself with vehicle performance. Take full
advantage of engine braking power when
slowing down.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996