engine FORD AEROSTAR 1997 1.G Repair Manual

268
*
[MC37080(ALL)01/96]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[MC37200(ALL)03/96]
Fuel Economy
*
[MC37250(ALL)01/96]
Fuel economy is an estimate of the efficiency of
your vehicle and can be calculated as Miles Per
Gallon (MPG) or Liters Per 100 Kilometers
(L/100K). Do not calculate the fuel economy
during your vehicle's break-in period. This
would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[MC37260(ALL)01/96]
To calculate fuel economy:
*
[MC37270(ALL)01/96]
1. Fill the tank completely and record the
initial odometer reading.
*
[MC37280(ALL)01/96]
2. Every time you buy fuel record the
amount (in gallons or liters) purchased.
*
[MC37290(ALL)01/96]
3. After at least three to five tankfuls, fill the
fuel tank and record the final odometer
reading.
*
[MC37300(ALL)01/96]
4. Use these equations to calculate your fuel
economy:
*
[MC37320(ALL)01/96]
q
English: MPG = (total miles driven)v
(gallons used)
[MC37340(ALL)01/96]
q
Metric: L/100k = (100 x liters used)v(total
kilometers driven)
%*
[MC37500(ALL)01/96]
Comparisons With Environmental
Protection Agency (EPA) and Transport
Canada (TC) Fuel Economy Estimates
[MC37510(ALL)04/96]
EPA and TC fuel economy figures are obtained
from laboratory tests under simulated road
conditions and thus are estimates which may not
reflect the actual conditions you experience or
your personal style of driving. The EPA or TC
fuel economy estimate is not a guarantee that
you will achieve the fuel economy shown.
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269
*
[MC37520(ALL)01/96]
The following decrease fuel economy:
*
[MC37530(ALL)01/96]
q
Lack of regular, scheduled maintenance
*
[MC37540(ALL)01/96]
q
Excessive speed
[MC37550(ALL)04/96]
q
Rapid acceleration
*
[MC37560(ALL)01/96]
q
Driving with your foot on the brake
*
[MC37570(ALL)01/96]
q
Sudden stops
*
[MC37580(ALL)01/96]
q
Extended engine idling
*
[MC37590(ALL)01/96]
q
Using speed control in hilly terrain
*
[MC37600(ALL)01/96]
q
Extended use of the A/C, defroster, rear
window defroster and other accessories
*
[MC37610(ALL)01/96]
q
Underinflated tires
*
[MC37620(ALL)01/96]
q
Heavy loads
*
[MC37630(ALL)01/96]
q
Aftermarket add-ons such as bike, ski or
luggage racks, bug deflectors, etc.
%
*
[MC38000(ALL)01/96]
Emission Control System
*
[MC38100(ALL)01/96]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[MC38110(ALL)01/96]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[MC38200(ALL)01/96]
q
Use only unleaded fuel.
*
[MC38210(ALL)01/96]
q
Avoid running out of fuel.
*
[MC38220(ALL)01/96]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[MC38230(ALL)03/96]
q
Have the services listed in yourMaintenance
Schedulebooklet performed according to the
specified schedule.
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270
*
[MC38250(ALL)01/96]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[MC38300(ALL)01/96]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[MC38400(ALL)01/96]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
*
[MC38410(ALL)01/96]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[MC38420(ALL)01/96]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[MC38430(ALL)08/95]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
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271
*
[MC38440(ALL)01/96]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[MC38450(ALL)01/96]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[MC38500(ALL)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC38510(ALL)05/96]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies that
additional mixed city and highway driving is
required to complete the check of the OBD II
system.
*
[MC38520(ALL)05/96]
The driving modes required to reach the ready
condition consist of a minimum of 30 minutes of
city and highway driving as described below:
*
[MC38525(ALL)03/96]
q
20 minutes of driving in stop and go
city-type traffic with at least four idle periods.
*
[MC38535(ALL)03/96]
q
10 minutes of driving on an expressway or
highway.
*
[MC38545(ALL)05/96]
Before completing the above driving modes, the
engine must be warmed up and at operating
temperature. Once started, the vehicle must not
be turned off during the above driving modes. If
the vehicle owner is unable to meet the I/M
requirements by using these driving patterns, an
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281 %
*
[MC50110(ALL)01/96]
Cleaning Plastic Parts
*
[MC50120(ALL)01/96]
Some of your vehicle's exterior trim parts are
plastic. Clean with a tar and road oil remover if
necessary. Use a vinyl cleaner for routine
cleaning.
*
[MC50130(ALL)01/96]
Do not clean plastic parts with thinners, solvents
or petroleum-based cleaners.
%*
[MC50140(ALL)01/96]
If you have your vehicle rustproofed, remove
oversprayed rustproofing with a tar and road oil
remover. If rustproofing is not removed from
plastic and rubber parts, it can cause
deterioration.
%*
[MC50150(ALL)03/96]
Cleaning the Wheels
*
[MC50160(ALL)03/96]
Wash the wheels with the same detergent you
use to wash your vehicle's body. Do not use
acid-based wheel cleaners, steel wool, abrasives,
fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil
remover to remove grease and tar.
*
[MC50170(ALL)03/96]
NOTE: Before going to a car wash, find out if
the brushes are abrasive.
*
[MC50180(ALL)03/96]
If you have whitewall tires that are difficult to
clean with regular detergent, use Ford Extra
Strength Whitewall Tire Cleaner or equivalent.
Follow the directions on the container and rinse
the tires with plenty of clean water.
%*
[MC50200(ALL)01/96]
Cleaning the Exterior Lamps
*
[MC50210(ALL)01/96]
Do not use dry paper towel, chemical solvents
or abrasive cleaners to clean the lamps, as these
may cause scratches or crack the lamps.
*
[MC50300(ALL)01/96]
Cleaning the Engine
*
[MC50310(ALL)01/96]
A clean engine is more efficient because a
buildup of grease and dirt acts as an insulator,
keeping the engine warmer than usual.
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282
*
[MC50320(ALL)01/96]
q
Extreme care must be used if a power washer
is used to clean the engine. The high pressure
fluid could penetrate sealed parts and
assemblies causing damage or malfunctions.
[MC50330(ALL)01/96]
q
In order to avoid possible cracking of the
engine block, do not spray a hot engine with
cold water.
[MC50340(ALL)01/96]
q
The alternator and air intake must be
covered. Covering these components will help
prevent water damage.
*
[MC50350(ALL)01/96]
q
Never wash or rinse the engine while it is
running. Water getting into the engine may
cause internal damage.
*
[MC50400(ALL)02/96]
Cleaning the Instrument Panel Lens
*
[MC50410(ALL)01/96]
Clean the instrument panel lens with a soft cloth
and a glass cleaner, such as Ford Ultra-Clear
Spray Glass Cleaner, or equivalent. Do not use
paper towel or an abrasive cleaner to clean the
lens as these may cause scratches.
%*
[MC50475(ALL)02/96]
Cleaning the Interior Lamps
*
[MC50490(ALL)02/96]
Your interior dome lamps and map lamps are
plastic and should be cleaned with a mild
detergent diluted in water. Rinse them with clear
water.
%*
[MC50500(ALL)03/96]
Cleaning the Seats
*
[MC50520(ALL)01/96]
Vinyl
*
[MC50530(ALL)01/96]
For routine cleaning, wipe the surface with a
soft, damp cloth. For more thorough cleaning,
wipe the surface with a leather and vinyl cleaner
or a mild soap.
%*
[MC50550(ALL)05/96]
Fabric
*
[MC50560(ALL)05/96]
Remove dust and loose dirt with a whisk broom
or a vacuum cleaner. Remove fresh spots
immediately. Follow the directions that come
with the cleaner.
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284
*
[MC56600(ALL)01/96]
Body
*
[MC56700(ALL)01/96]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[MC56800(ALL)01/96]
q
Periodically wash vehicles stored in exposed
locations.
*
[MC56900(ALL)01/96]
q
Touch-up raw or primed metal to prevent
rust.
*
[MC57000(ALL)01/96]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[MC57100(ALL)01/96]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[MC57200(ALL)01/96]
q
Cover interior soft trim to prevent fading.
*
[MC57300(ALL)01/96]
q
Keep all rubber parts free from oil and
solvents.
%*
[MC57350(ALL)01/96]
Engine
*
[MC57400(ALL)01/96]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[MC57500(ALL)01/96]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[MC57600(ALL)01/96]
Fuel system
%*
[MC57700(ALL)01/96]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[MC57900(ALL)01/96]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
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287
*
[MC99955(ALL)05/96]
A wide selection of accessories is available
through your local authorized dealer. These fine
accessories have been engineered specifically to
fulfill your automotive needs. They are custom
designed to complement the style and
aerodynamic appearance of your Ford-built
vehicle. In addition, each accessory is made from
high quality materials and meets or exceeds
Ford's rigid engineering and safety specifications.
That is why Ford brand accessories are
warranted for up to 12 months or 12,000 miles
(20,000 km), whichever comes first. See your
dealer for complete warranty information and
accessory availability.
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Update:Fri Jun 7 14:30:56 1996

290
*
[MC99963(ALL)05/96]
NOTE: Mobile communications systems may
harm the operation of your vehicle,
particularly if they are not properly
designed for automotive use or are not
properly installed. For example, when
operated, such systems may cause the
engine to stumble or stall. In addition,
such systems may themselves be
damaged or their operation affected by
operating your vehicle. (Citizens band
[CB] transceivers, garage door openers,
and other transmitters whose power
output is 5 watts or less will not
ordinarily affect your vehicle's
operation.)
*
[MC99965(ALL)05/96]
NOTE: Because we have no control over the
installation, design, or manufacture of
such systems, Ford cannot assume
responsibility for any adverse effects or
damage that may result if you use this
equipment.
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297 [CS53650(ALL)05/96]
twenty six pica chart:0095107-A
%*
[CS54000(ALL)03/96]
Engine Compartment
*
[CS54100(ALL)03/96]
Your vehicle has one of the following types of
engines:
*
[CS54200(ALL)03/96]
q
A 3.0 Liter SEFI, V-6 engine or
*
[CS54300(ALL)03/96]
q
A 4.0 Liter SEFI, V-6 engine.
*
[CS54400(ALL)03/96]
The following pages show diagrams of each
engine type and where to find items that you
should regularly service.
File:12cpcsa.ex
Update:Thu Jun 6 14:45:39 1996