engine FORD AEROSTAR 1997 1.G Owner's Guide

186
*
[GF31110(ALL)03/96]
With the tires inflated to the specified pressure,
the total weight of your vehicle must not exceed
the GVWR and GAWR specified on the Safety
Compliance Certification Label. This includes full
fuel tank(s), vehicle equipment, and occupants as
well as the cargo load.
*
[GF31120(ALL)01/96]
GCWR (Gross Combined Weight Rating)
*
[GF31130(ALL)01/96]
GCWR is the maximum combined weight of the
towing vehicle (including passengers and cargo)
and the loaded trailer. The GCWR is specified
by the manufacturer to indicate the combined
maximum loaded weight that the vehicle is
designed to tow.
*
[GF31140(ALL)01/96]
Maximum Trailer Weight Rating
*
[GF31150(ALL)01/96]
The maximum trailer weight rating is the
maximum weight of a trailer the vehicle is
permitted to tow. It is specified by the
manufacturer and is determined by subtracting
the vehicle curb weight for each
engine/transmission combination, any required
option weight for trailer towing and the weight
of the driver from the GCWR for the towing
vehicle.
*
[GF31160(ALL)01/96]
Maximum Trailer Weight
*
[GF31170(ALL)01/96]
The maximum trailer weight is the maximum
weight of a trailer the loaded vehicle is
permitted to tow. It is determined by subtracting
the weight of the loaded towing
vehicle (including passengers and cargo) from
the GCWR for the towing vehicle.
*
[GF31180(ALL)01/96]
Trailer Weight Range
*
[GF31190(ALL)01/96]
The trailer weight range is a specified range by
weight, which the trailer must fall within,
ranging from zero to the maximum trailer
weight rating.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

190
*
[GF32301(ALL)01/96]
If your vehicle exceeds the GVWR, remove cargo
from your vehicle accordingly. If your vehicle
exceeds the GAWR for either axle, shift the load
or remove cargo accordingly.
*
[GF32350(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF32401(ALL)05/96]
RWARNING
Towing trailers beyond the maximum
recommended gross trailer weight could
result in engine damage, transmission/axle
damage, structural damage, loss of control,
and personal injury.
*
[GF32450(ALL)01/96]
Use the Safety Compliance Certification Label to
find the axle code number and the engine type
for your vehicle.
*
[GF32500(ALL)01/96]
Use the appropriate Maximum Gross Combined
Weight Rating (GCWR) chart to find the
Maximum GCWR for your type engine and rear
axle ratio.
*
[GF32551(ALL)01/96]
Subtract your Loaded Vehicle Weight from the
Maximum GCWR found in the chart. This is the
maximum trailer weight your vehicle can tow
and must fall below the maximum shown under
Trailer Weight on the chart.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

194If you are not certain that you are using the
right equipment in the proper manner, see your
Ford or Lincoln-Mercury dealer.
[GF36560(ALL)01/96]
Under certain circumstances, the trailer frontal
area is not to exceed the base vehicle frontal
area, no matter what size engine your vehicle
has:
[GF36570(ALL)01/96]
q
If you drive on roads with steep grades or on
roads with moderate grades that are 5 miles
(8 km) or longer.
[GF36580(ALL)01/96]
q
If outside temperature in which you travel is
above100ÊF (38ÊC).
%*
[GF36600(ALL)01/96]
Hitches
*
[GF36650(ALL)01/96]
For towing trailers up to 2,000 lb (907 kg), use a
weight carrying hitch and ball which uniformly
distributes the trailer tongue loads through the
underbody structure. Use a frame-mounted
weight distributing hitch for trailers over 2,000
lb (907 kg).
*
[GF36800(ALL)01/96]
Do not install a single or multi-clamp type
bumper hitch, or a hitch which attaches to the
axle. Underbody mounted hitches are acceptable
if installed properly. Follow towing instructions
of a reputable rental agency.
*
[GF37000(ALL)01/96]
Whenever a trailer hitch and hardware are
removed, make sure all mounting holes in the
underbody are properly sealed to prevent
noxious gases or water from entering.
%*
[GF37800(ALL)01/96]
Safety Chains
*
[GF37900(ALL)01/96]
Always use safety chains between your vehicle
and trailer. Cross chains under the trailer tongue
and allow slack for turning corners. Connect
safety chains to the vehicle frame or hook
retainers.Never attach chains to the bumper.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

197
*
[GF39300(ALL)01/96]
Allow more room for stopping with a trailer
attached. Trailer brakes should be applied first,
whether manually or automatically controlled,
when approaching a stop.
*
[GF39400(ALL)01/96]
For a good handling truck-trailer combination,
the trailer tongue load should be approximately
10-15% of the loaded trailer weight.
*
[GF39500(ALL)01/96]
Make a thorough check of your equipment
before starting out on the road. After you have
traveled about 50 miles (80 km) stop in a
protected area and double-check your hitch and
electrical connections. Also check trailer wheel
lug nuts for tightness.
*
[GF39600(ALL)01/96]
When turning, drive slightly beyond the normal
turning point so the trailer wheels will clear
curbs or other obstructions.
*
[GF39725(ALL)01/96]
When stopped in traffic for long periods of time
in hot weather, place the gearshift selector lever
in P (PARK) to increase the engine idle speed.
This aids in engine cooling and air conditioner
efficiency. If the engine overheats, move the
function selector knob to VENT to stop the
compressor and increase the engine speed for a
short time.
*
[GF39800(ALL)05/96]
RWARNING
Do not tow a trailer when using a
temporary spare tire.
*
[GF39900(ALL)01/96]
Vehicles with trailers should not be parked on a
grade. However, if you must park on a grade,
place wheel chocks under the trailer's wheels as
follows:
*
[GF40000(ALL)01/96]
q
Apply the brake pedal and hold.
*
[GF40100(ALL)01/96]
q
Have another person place the wheel chocks
under the trailer wheels.
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Update:Wed Jun 5 12:04:06 1996

198
*
[GF40200(ALL)01/96]
q
With the chocks in place, release the brake
pedal, making sure the chocks are holding.
[GF40350(ALL)01/96]
q
Apply the parking brake by pressing the
brake pedal down firmly with your right foot
while applying the parking brake with your
right hand.
*
[GF40575(ALL)01/96]
q
Shift the gearshift lever into P (Park).
*
[GF40600(ALL)01/96]
To start, after being parked on a grade:
*
[GF40700(ALL)01/96]
q
Apply the brake pedal and hold.
*
[GF40800(ALL)01/96]
q
Start the engine.
*
[GF40900(ALL)01/96]
q
Shift transmission into gear and release the
parking brake.
*
[GF41000(ALL)01/96]
q
Release the brake pedal and move the vehicle
uphill to free the wheel chocks.
*
[GF41100(ALL)01/96]
q
Apply the brake pedal and hold while
another person retrieves the chocks.
[GF41200(ALL)01/96]
Luggage Rack (If equipped)
[GF41300(ALL)01/96]
Always distribute your luggage load evenly. Do
not load more than 100 pounds (45 kg) onto
rack or cause the vehicle to exceed the Gross
Vehicle Weight Rating (GVWR).
[GF41400(ALL)01/96]
The crossbars and cross slats are adjustable.
Loosen the adjustment screws, slide the bars and
slats as necessary, and retighten the screws.
*
[GF41500(ALL)01/96]
RWARNING
Be sure that items on the roof rack are
securely fastened.
[GF41600(ALL)01/96]
Use caution to avoid scratching the paint. Drive
carefully and avoid sudden starts and stops.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

200
*
[ER00200(ALL)05/96]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[ER00250(ALL)05/96]
The Fuel Pump Shut-off Switch
*
[ER00260(ALL)05/96]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[ER00275(ALL)05/96]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[ER00400(ALL)05/96]
Fuses
*
[ER00410(ALL)01/96]
Fuses and circuit breakers protect your vehicle's
electrical system from overloading. If electrical
parts in your vehicle are not working, the
system may have been overloaded and blown a
fuse or tripped a circuit breaker. Before you
replace or repair any electrical parts, check the
appropriate fuses or circuit breakers.
*
[ER00415(ALL)01/96]
The following charts tell you which fuses or
circuit breakers protect each electrical part of
your vehicle. If a fuse blows or a circuit breaker
opens a circuit, all the parts of your vehicle that
use that circuit will not work.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

210 %
*
[ER04000(ALL)02/96]
The Temporary Spare Tire
%*
[ER04100(ALL)02/96]
You may have a high pressure temporary spare
tire. This spare tire is smaller than a regular tire
and is designed for emergency use only. Use it
only when you get a flat tire and replace it as
soon as you can. This spare tire is marked with
the words ªTEMPORARY USE ONLYº so that
you can easily identify it.
*
[ER04200(ALL)02/96]
RWARNING
If you use the temporary spare tire
continuously or do not follow these
precautions, the tire could fail, causing
you to lose control of the vehicle, possibly
injuring yourself or others.
[ER04250(ALL)01/96]
RWARNING
The tire size on the E-4WD must be
maintained.
[ER04260(ALL)01/96]
Your vehicle may have a full diameter mini
spare or a full size tire. This full diameter mini
spare is special for the E-4WD and another mini
spare from another vehicle can not be
substituted without the possibility of damage to
your vehicle. All tires should be inflated to the
manufacturer's recommended pressures.
*
[ER04275(ALL)05/96]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
*
[ER04280(ALL)01/96]
Extended use of other than matching size spare
tires on a Traction-Lok axle could result in a
permanent reduction in effectiveness. This loss of
effectiveness does not affect normal driving and
should not be noticeable to the driver.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

222
*
[ER24200(ALL)01/96]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
*
[ER24301(ALL)01/96]
RWARNING
Failure to retighten wheel lug nuts at
mileages specified could allow wheels to
come off while the vehicle is in motion.
[ER24315(ALL)01/96]
eight pica chart:0020313-A%*
[ER24400(ALL)02/96]
Jump-Starting Your Vehicle
*
[ER24410(ALL)02/96]
Your vehicle's battery may die if you leave the
lights on or any electrical equipment on after
you turn the engine off. If this happens, you
may be able to jump-start your vehicle with a
booster battery.
*
[ER24420(ALL)02/96]
RWARNING
The gases around the battery can explode
if exposed to flames, sparks, or lit
cigarettes. An explosion could result in
injury or vehicle damage.
*
[ER24430(ALL)02/96]
RWARNING
To protect yourself when charging a
battery, always shield your face and eyes.
Make sure that you can breathe fresh air.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

224
*
[ER24510(ALL)02/96]
2. Do not disconnect the battery of the disabled
vehicle. You could damage the vehicle's
electrical system.
*
[ER24520(ALL)02/96]
3. Park the booster vehicle close to the hood of
the disabled vehicle.Make sure the vehicles
do not touch each other.Set the parking
brake on both vehicles and stay clear of the
engine cooling fan and other moving parts.
*
[ER24530(ALL)02/96]
4. Check all battery terminals and remove any
excessive corrosion before you attach the
jumper cables.
[ER24540(ALL)03/96]
5. Turn on the heater fan in both vehicles. Turn
the function selector knob to theV
position. Turn off all other switches.
%*
[ER24550(ALL)02/96]
Connecting the jumper cables
*
[ER24560(ALL)02/96]
1. Connect one end of the first jumper cable to
the positive (+) terminal of the discharged
battery. (You can connect either jumper cable
to the positive (+) terminal, as long as you
use the same cable for both positive
terminals.) Most jumper cables have a red
cable and a black cable. The red cable is
generally used for the positive terminals and
the black for the negative ones.
*
[ER24570(ALL)02/96]
2. Connect the other end of the first cable to
the positive (+) terminal of the booster
battery.
*
[ER24580(ALL)02/96]
3. Connect one end of the second cable to the
negative (S) terminal of the booster battery
Ð NOT to the discharged battery.
*
[ER24590(ALL)01/96]
4. Connect the other end of that cable to a
good metallic surface on the engine or frame
of the disabled vehicle. The following
illustration shows where you can find a
metallic surface.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

225
*
[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the battery.
[ER24610(ALL)01/96]
one third page art:0095070-A
Attaching jumper cables
*
[ER24620(ALL)02/96]
Jump-Starting
*
[ER24630(ALL)02/96]
1. Make sure that the jumper cables are not in
the way of moving engine parts, then start
the booster vehicle. Run the engine at a
moderate speed.
*
[ER24640(ALL)02/96]
2. Let the discharged battery charge for a few
minutes and then start the disabled vehicle.
It may take a couple of tries before the
vehicle starts. If the vehicle does not start
after several attempts, there may be a
different problem.
*
[ER24650(ALL)02/96]
3. When both vehicles are running, let them
idle for a few minutes to charge the
discharged battery.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996