warning FORD BRONCO 2023 Owners Manual

REMOVING AND INSTALLING THECENTER ROOF PANEL - RAPTOR,4-DOOR
WARNING: Do not remove ormodify the B-Pillar brace or trim. Doingso could affect safety systemperformance, including safety canopyand front seat mounted side airbags,during a crash or rollover.
Do not remove or modify the C-pillar brace.
Remove both of the front roof panelsbefore removing the center roof panel.
1.Turn the three L-shaped latches on thecenter roof panel, unlocking them fromthe rear roof panel.
2.Unlatch the driver side and passengerside latches of the center roof panel.
3.Remove the center roof panel.
4.To install, reverse the removalprocedure.
REMOVING AND INSTALLING THEREAR ROOF PANEL - 4-DOOR,EXCLUDING: RAPTOR
Remove the front panels and center panelbefore removing the rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 113).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
5.Push the tab inward when pulling downto disconnect and remove the wiringharness.
6.Push the release button on the hoseconnector and pull down to removethe washer hose.
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REMOVING AND INSTALLING THEREAR ROOF PANEL - RAPTOR, 4-DOOR
WARNING: Do not remove ormodify the B-Pillar brace or trim. Doingso could affect safety systemperformance, including safety canopyand front seat mounted side airbags,during a crash or rollover.
Do not remove or modify the C-pillar brace.
Remove the front panels and center panelbefore removing the rear roof panel.
1.Open the rear doors.
2.Open the tailgate window. SeeOpening and Closing the Windows(page 113).
3.Locate the wire harness and washerhose on the driver side rear insidecorner of the vehicle.
4.Release the locking tab by pushing itdown.
5.Push the tab inward when pulling downto disconnect and remove the wiringharness.
6.Push the release button on the hoseconnector and pull down to removethe washer hose.
7.Secure the wiring harness to the bodyside by plugging it into the receptacleand pushing up on the locking tab.
8.Secure the washer hose by snapping itinto the top of the body sidereceptacle.
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Removing and Installing theModular Roof Panel (If Equipped)
Store the modular roof panel in a safeplace when you remove it to prevent partdamage.
Modular roof panelA.
1.Pull and hold the spring-loaded slide.
2.Turn the L-shaped latch.
3.Repeat steps 1 and 2 on the other latchto unlock the modular roof panel fromthe roof.
4.Push up on the front of the panel.
5.Slide the panel forward to remove itfrom your vehicle.
6.To install, reverse the removalprocedure.
Note:Make sure the modular roof panelslides back into place and the locating pinssit in the front latch receiver when installingthe modular roof panel.
Note:You do not need to pull and hold thespring-loaded slides to turn the latches tolock the modular roof panel.
Note:When driving with only the modularroof panel removed, make sure to roll downthe windows.
REMOVABLE HARD TOP (IF
EQUIPPED)
REMOVING AND INSTALLING THEHARD TOP - EXCLUDING: RAPTOR
Bronco Hard Top Removal, Storage andReinstallation
WARNING: When opening, closing,removing or installing the removablevehicle components, take care not to getyour fingers or hands caught in themechanism. Failure to follow thisinstruction could result in personal injury.
1.Remove the roof panels. SeeRemovable Roof Panels (page 384).
2.To install, reverse the removalprocedure.
Removing the Soft Top Trim Piece
(If Equipped)
Make sure to remove the soft top trimpieces before installing the hard top.
Remove the three fasteners to the soft toptrim piece on each side of your vehicleusing the provided head driver and ratchet.
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REMOVING AND INSTALLING THEHARD TOP - RAPTOR
Bronco Hard Top Removal, Storage andReinstallation
WARNING: When opening, closing,removing or installing the removablevehicle components, take care not to getyour fingers or hands caught in themechanism. Failure to follow thisinstruction could result in personal injury.
WARNING: Do not remove ormodify the B-Pillar brace or trim. Doingso could affect safety systemperformance, including safety canopyand front seat mounted side airbags,during a crash or rollover.
Do not remove or modify the C-pillar brace.
1.Remove the roof panels. SeeRemovable Roof Panels (page 384).
2.To install, reverse the removalprocedure.
Removing the Soft Top Trim Piece
(If Equipped)
Make sure to remove the soft top trimpieces before installing the hard top.
Remove the three fasteners to the soft toptrim piece on each side of your vehicleusing the provided head driver and ratchet.
REMOVABLE SOFT TOP (IF
EQUIPPED)
OPENING AND CLOSING THESOFT TOP
WARNING: When opening, closing,removing or installing the removablevehicle components, take care not to getyour fingers or hands caught in themechanism. Failure to follow thisinstruction could result in personal injury.
Partially Opening the Soft Top
Before pulling into a garage, make surethere is enough clearance.
1.Unlatch the two latches at the header.
2.Push the soft top up and rearward.
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WARNING: When opening, closing,removing or installing the removablevehicle components, take care not to getyour fingers or hands caught in themechanism. Failure to follow thisinstruction could result in personal injury.
1.Fully open the soft top. See Openingand Closing the Soft Top (page 393).
2.Remove the three fasteners on eachside in the rear cargo area using theprovided head driver and ratchet.
3.Remove the soft top.
Note:Safely store the soft top when it isoff your vehicle.
4.To install, reverse the removalprocedure. Torque the fasteners thatsecure soft top to the vehicle to15 ± 2 lb.ft (20 ± 3 Nm).
Note:Make sure the soft top is set flush onthe locating pins.
Note:Do not overtighten the fasteners. Youcan strip the fasteners if they areovertightened.
Installing the Soft Top Trim Piece
(If Equipped)
Make sure to install the soft top trim piecesbefore installing the soft top.
Secure the three fasteners to the soft toptrim piece on each side of your vehicleusing the provided head driver and ratchet.
REMOVABLE FENDERS
REMOVABLE FENDERPRECAUTIONS
WARNING: Do not drive yourvehicle on public roads with fendersremoved as you will lose the protectionthey provide in a crash. Failure to followthis instruction could result in personalinjury or death.
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2.Lock the five quarter turn clips byturning the clips clockwise.
REMOVING THE FENDER FLARES- RAPTOR
The front fender, rear quarter, and fenderflares are not designed to be removed.They are to remain on the vehicle at alltimes.
REMOVABLE RUNNING
BOARDS - RAPTOR
REMOVING AND INSTALLING THERUNNING BOARDS
WARNING: Do not store therunning boards in the vehicle. Unsecuredrunning boards could become aprojectile in a sudden stop or crash.
Note:Running boards are not rated for rockcrawl use or off road conditions whereground contact is likely to occur. Werecommend removing the running boardsbefore use in these conditions in order toavoid damage.
Removing the Running Boards
1.Park your vehicle on level ground andmake sure the transmission is in park(P).
2.Locate the hex tool in the tool pouchand use it to remove two bolts eachfrom front, middle, and rearattachment tabs where the runningboard is mounted to the rock rail.
3.Grab the running board near the frontand rear.
4.Lift up and push forward to disengagethe temporary support pins on therunning board front and middlemounting tabs from keyhole slots inthe rock rail.
5.Pull the running board away from theside of the vehicle.
6.Store running board bolts in the pocketof the tool pouch.
7.To remove the additional runningboard, repeat Steps 1-6 for theopposite side.
8.Return the hex tool to the tool pouchand secure it in the vehicle.
Installing the Running Boards
1.Park your vehicle on level ground andmake sure the transmission is in park(P).
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2.Inspect and clean debris from the rockrail at the running board bolt mountingnuts and keyhole slots.
WARNING: If the rock rail orrunning board mounting nuts in the rockrail appear to be damaged, do not installthe running board. Failure to follow thisinstruction could result in personal injury.
3.Locate the tool pouch and remove thehex tool and the running boardmounting bolts.
4.Grab the running board for theappropriate side near the front and rearof the running board.
5.Align the temporary support pins onthe front and middle mounting tabs tothe larger opening of the keyhole slotson the rock rail.
6.Tilt the running board up or down sothat the running board mounting tabsare even with the surface of the rockrail.
7.Move the running board toward thevehicle so that the mounting tabs areflat against the rock rail and thetemporary support pins go through thelarger opening in the keyhole slots.
8.Slide the running board to the rear ofthe vehicle and down to engage thetemporary support pins on the runningboard into the narrow part of keyholeslot on the rock rail.
9.Make sure that both the front andmiddle mounting tab temporarysupport pins have engaged the keyholeslot before letting go of running board.
Note:Mounting nuts in the rock rail shouldbe fully visible through running boardmounting tab holes.
10.Install one of the running board boltsinto the rear upper hole on the rearmounting tab of the running board.This ensures all the other mountingtab holes line up.
11.Use the hex tool to tighten the bolt.
WARNING: If all running board tabsdo not sit flush against the rock rail, donot install the running board. It could bean indication that the rock rail has beendamaged. Installation of the remainingbolts could damage running board,mounting brackets, or cause furtherdamage to rock rail. Failure to follow thisinstruction could result in personal injury.
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12.To make sure the temporarymounting pins are properly engagedwith the rock rail, the three runningboard tabs must be flush against therock rail.
13.Install a bolt on the remaining hole inthe rear running board mounting taband two bolts each on the middle andfront running board mounting tabs.
14.Use the hex tool to tighten the bolts.
Note:We recommend that you use a torquewrench to make sure you tighten all thebolts to the required 20 lb.ft (27 Nm)specification.
15.To install the additional runningboard, repeat Steps 1-14 for theopposite side
16.Return the hex tool to the tool pouchand secure it in the vehicle.
REMOVABLE FRONT BUMPER
END CAPS - RAPTOR
REMOVING AND INSTALLING THEFRONT BUMPER END CAPS
WARNING: Do not store thebumper end-caps in the vehicle.Unsecured end-caps could become aprojectile in a sudden stop or crash.
Note:Front bumper end caps are not ratedfor rock crawl use or off-road conditionswhere ground contact is likely to occur. Werecommend removing the end caps beforeuse on roads under these conditions to avoiddamage.
Removing the Front Bumper EndCap
1.Park your vehicle on level ground andmake sure the transmission is in park(P) and the engine is off.
2.Locate the 17 reusable pushpins on thecenter front bumper cover.
3.Use a suitable tool, such as a flat bladescrewdriver in the 0.10 in (2.5 mm)space between the head of the pushpinand the body of the pushpin to pry outthe head away from the body torelease the locking mechanism.
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17.From behind the bumper, hand startthe lamp bolt at the top center of thelamp housing.
Note:Do not tighten or torque the bolt.
18.Using the hex tool, tighten the fourbolts installed in Step 15. Thentighten the bolt loosened in Step 12.Lastly, tighten the bolt installed inStep 17.
Note:We recommend that you use a torquewrench to make sure that you tighten all thebolts to 16 lb.ft (22 Nm).
19.Insert the vehicle-side lamp wiringconnector onto the lamp plugattached to the lamp housing andpush together until you feel it clicktogether.
Note:Make sure you do not press therelease tab on the lamp connector whenpushing the connectors together, this wayyou can feel them click together.
Note:The lamp-side wiring connector isattached to the lamp housing and does notneed to be removed to perform this step.
20.To install the additional front bumpercap, repeat Steps 8-19 on theopposite side.
21.Reinstall the center front bumpercover in the original location.
22.Install the 17 pushpins removed inSteps 2-6. Do not press the pushpinheads in until all pushpins are inplace.
23.Lock the pushpins in place by pushingthe head in until it stops.
Note:There should be a gap of about0.10 in(2.5 mm) between the head and body ofthe pushpin.
24.Return the hex tool to the tool pouchwith the docking plug protective capsand lamp bolts, and then secure thetool pouch in the vehicle.
STORING THE DOORS AND
THE ROOF PANELS - 4-DOOR,
EXCLUDING: RAPTOR
WARNING: Do not store removeddoors or roof panels in vehicle withoutusing the Ford onboard storage kit, andverifying they have been secured perinstructions. Failure to follow thisinstruction could result in personal injuryor death.
Note:Cargo can shift under severe vehicleuse, to reduce the risk of damage, avoid highspeed or extreme rock crawl off-roadsituations when storing the doors in thecargo area.
Note:Inspect the bags and harnessperiodically to make sure they are notdamaged. Inspect the door retentionharness straps to make sure there are nonicks, tears or cuts. Replace if necessary.
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STORING THE DOORS AND
THE ROOF PANELS - RAPTOR
WARNING: Do not store removeddoors or roof panels in vehicle withoutusing the Ford onboard storage kit, andverifying they have been secured perinstructions. Failure to follow thisinstruction could result in personal injuryor death.
WARNING: Do not store the reardoors in the vehicle. The onboard storagekit is for the front doors and roof panelsonly. Unsecured doors and panels couldbecome a projectile in a sudden stop orcrash.
WARNING: Do not remove ormodify the B-Pillar brace or trim. Doingso could affect safety systemperformance, including safety canopyand front seat mounted side airbags,during a crash or rollover.
Do not remove or modify the C-pillar brace.
Do not secure or load items on the B-pillarbrace when the roof panel is removed.
Note:Cargo can shift under severe vehicleuse. To reduce the risk of damage, avoidhigh speed or extreme rock crawl off-roadsituations when storing the doors in thecargo area.
Note:Inspect the bags and harnessperiodically to make sure they are notdamaged. Inspect the door retentionharness straps to make sure there are nonicks, tears or cuts. Replace if necessary.
Note:Clean the roof panels and doors priorto storing them in the bags as dirt maydamage the finish.
Storing the Front Roof Panels
1.Remove the front roof panels. SeeRemoving and Installing the FrontRoof Panel (page 385).
2.Open the bag and pull out the divider.Place the first panel into the bag.Replace the divider before placing thesecond panel into the bag.
3.Zip the bag closed.
4.Gently slide the roof panel bag into thecargo area.
Securing the Front Roof PanelsVertically
1.Raise the bag to the vertical position.
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