FORD E SERIES 1999 4.G Owners Manual

Fluid Ford Part
NameApplication Capacity
Transmission
6Motorcraft
MERCONtV
AT FAutomatic
(4R70W)13.1L
(13.9 quarts)
Motorcraft
MERCONtAT FAutomatic
(4R100)
715.0L
(15.9 quarts)8
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
If your vehicle's rear axle is filled with a synthetic rear axle lubricant it is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1If your engine coolant is green in color, use Ford Premium Cooling
System Fluid. If your coolant is orange in color, use Ford Extended Life
Engine Coolant. Refer toAdding engine coolant, in the Maintenance
and Care chapter.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of additive friction modifier C8AZ-19B546-A, Ford
specification EST-M2C118±A, for complete refill of 8.8 inch and 9.75 inch
Traction-Lok axles.
3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Ford conventional and Traction-Lok axles, Dana 80 axle (E-Super
Duty) and Dana axles on E-350 vans/wagons with 4.10:1 ratio require
Motorcraft SAE 75W140 Synthetic Rear Axle Lubricant (part number
F1TZ-19580±B). Add 118 ml (4 oz.) of friction modifier C8AZ-19B546-A,
Ford specification EST-M2C118±A. Dana conventional and limited-slip
axles require Motorcraft SAE 80W90 Premium Rear Axle Lubricant. Add
177ml (6 oz.) of additive friction modifier C8AZ-19B546-A, Ford
specification EST-M2C118±A.
5Optional fuel tank 208.0L (55 gallon).
6Always use dipstick to determine exact fluid requirement.
Capacities and specifications
191

7Ensure the correct automatic transmission fluid is used for a specific
application. Check the container to verify the fluid is MERCONt
approved. Transmission fluid requirements are indicated on the dipstick
handle. Refer to the maintenance guide and or service guide.
Do NOT use any non-approved automatic transmission fluid for an
application specifying MERCONt. Use of a non-approved fluid may cause
internal transmission component damage.
8Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
Capacities and specifications
192

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High Perfor-
mance DOT 3
Motor Vehicle
Brake FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantC0AZ-19553-AA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine Coolant
(green in color)E2FZ-19549-AA ESE-M97B44-A
Ford Extended
Life Engine
Coolant (orange
in color)F6AZ-19544-AA WSS-M97B44-D
or DEX-COOLt
equivalent
Engine
oil-gasoline
engineMotorcraft 5W30
Super Premium
Motor OilXO-5W30-QSP WSS-M2C153-G
with API Certi-
fication Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner's Guide Supplement.
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating
LubricantE8AZ-19501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic trans-
mission (4R100)1Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic trans-
mission (4R70W)Motorcraft MER-
CONtVATFXT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper and
Dielectric
compoundD7AZ-19A331-A
WA-10ESE-M1C171-A
Capacities and specifications
193

Item Ford part
nameFord part
numberFord
specification
Parking brake
assembly
(E-Super Duty)Motorcraft
MERCONt
Automatic
Transmission
FluidXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
Dana conven-
tional and
Traction-Lok
axles (E-250/350)Motorcraft SAE
80W90 Premium
rear axle
lubricantXY-80W90-QL WSP-M2C197-A
Dana 80 Axle
(E-Super Duty)
3Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
Windshield
washer fluid
Ultra-Clear Wind-
shield Washer
ConcentrateC9AZ-19550-AB ESR-M17P5-A
1Refer to the dipstick for the type of transmission fluid required. Some
fluid labels may indicate dual usage such as MERCONtand MERCON
Vt. These dual usage fluids are not to be used in transmissions that use
only the MERCONttype fluid. These dual usage fluids may be used in
transmissions that require MERCONtV use.
Using a transmission fluid that indicates a dual usage (MERCONtand
MERCON Vt) in a transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Ford Traction-Lok rear axles.
3Add 237 ml (6 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Dana Traction-Lok rear axles.
Capacities and specifications
194

ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Horsepower200 @
4800 rpm215 @
4500 rpm235 @
4450 rpm265 @
4250 rpm
Torque250 lb.-ft. @
2800 rpm290 lb.-ft. @
3250 rpm335 lb.-ft. @
3000 rpm405 lb.-ft. @
2750 rpm
Recom-
mended fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.0:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4)2 136.1
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in)
Supervan, 5 892.8 mm (232.0 in)
Capacities and specifications
195

3
2
1
4
5
Capacities and specifications
196

Cutaway/commercial stripped chassis models
E-250 E-350 E-Super Duty
(1) Overall
heightRefer to Body Builder for specifications
(2) Track
front/rear1 762.8 mm
(69.4 in)/
1 701.8 mm
(67.0 in)1 762.8 mm
(69.4 in.)/
SRW 1 701.8
mm (67.0 in.),
DRW 1 859.3
mm (73.2 in.)1 762.8 mm
(69.4 in.)/
1 973.6 mm
(77.7 in.)
(3) Overall
width (excluding
mirrors)Refer to Body Builder for specifications.
(4) Wheelbase 3 149.6 mm
(124 in)3 505 mm
(138 in.)
4 013 mm
(158 in.)
4 470 mm
(176 in.)4 013 mm
(158 in.)
4 470 mm
(176 in.)
(5) Overall
lengthRefer to Body Builder for specifications.
Capacities and specifications
197

VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
²On the metal tag attached to the top of the instrument panel on the
driver's side.
²On the safety compliance
certification label. This label is
required by the National Highway
Traffic Safety Administration and
is made of special material. If it is
tampered with, it will be
destroyed or a destruction
pattern will appear.
Incomplete vehicles
On completed derivations of incomplete vehicles, the safety compliance
certification label is affixed at a location determined by a subsequent
stage manufacturer of the completed vehicle. In these cases the
completed vehicle is manufactured in two or more stages by two or more
separate manufacturers.
Capacities and specifications
198

REPORTING SAFETY DEFECTS (U.S. ONLY)
If you believe that your vehicle has
a defect that could cause a crash, or
could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition
to notifying Ford Motor Company.
If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer or Ford Motor Company.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free
at 1±800±424±9393 (202±366±0123 in the Washington D.C. area) or write
to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington D.C. 20590
You can also obtain other information about motor vehicle safety from
the Hotline.
Reporting safety defects
199

Air bag supplemental restraint
system ..........................................83
and child safety seats ..............84
description ................................83
disposal ......................................87
indicator light ...........................86
passenger air bag .....................85
Automatic transmission
driving an automatic
overdrive ...................109,110,111
Axle
refill capacities ........................189
Battery
disconnecting ............161,162,163
voltage gauge ............................14
Brakes ........................................103
anti-lock .....................103,104,105
anti-lock brake system (ABS)
warning light ...........................104
fluid, checking and adding ....150
shift interlock ..........................108
Break-in period ..........................2,3
CD player ....................................53
Child safety seats
attaching with tether straps ....93
in rear seat ................................90
tether anchorage
hardware ..............................93,97
Cleaning your vehicle ...............183
engine compartment ..............185
exterior .............................184,187
exterior lamps .........................186
interior .....................................186
plastic parts ............................186
washing ....................................184
waxing .....................................184
wheels ......................................185
windows ..................................187
wiper blades ............................186
Controls
power seat .................................72
Coolant ...............................153,154checking and adding ..............152
refill capacities ........................154
Driveline universal joint and
slip yoke ....................................159
Emission control system ..........178
Engine
coolant .....................................151
idle speed control ...................159
service points ..........................147
starting after a collision .........123
Engine block heater .................101
Engine oil
checking and adding ..............149
dipstick ....................................147
specifications ...................147,149
Exhaust fumes ..........................101
Fail safe cooling .................154,155
Fuel
choosing the right fuel ...........171
comparisons with EPA fuel
economy estimates .................177
detergent in fuel .....................172
filling your vehicle
with fuel ...........................170,173
gauge .........................................12
quality ......................................172
running out of fuel .................172
safety information relating to
automotive fuels .....................170
Fuses ...................................125,126
Gas mileage (see Fuel
economy) ..............174,175,176,177
Gauges .........................................12
engine coolant temperature
gauge .........................................13
engine oil pressure gauge ........13
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................113
Hazard flashers .........................123
Headlamps
aiming ......................................183
Index
200