fuel FORD E SERIES 2015 4.G Workshop Manual

TECHNICAL SPECIFICATIONS
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluid
1
Between MIN and
MAX on reservoirMotorcraft High
Performance DOT 4 LV
Motor Vehicle Brake
FluidPM-20 / WSS-M6C65-A2
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, latches,
striker plates and
rotors, seat tracks,
fuel filler door hinge
and spring—Motorcraft Multi-Purpose
Grease SprayXL-5 or equivalent /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Engine coolant
2
5.4L engine
28.8 qt (27.2L)
Motorcraft Gold
Antifreeze/Coolant
Prediluted.VC-7DIL-B (U.S.);
CVC-7DIL-B2 (Canada) /
WSS-M97B51-A1 5.4L engine with
auxiliary rear heat
30.8 qt (29.1L)
6.8L engine
30.4 qt (28.8L)
6.8L engine with
auxiliary rear heat
32.6 qt (30.8L)
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
9
138 inch wheelbase
(except E-Super
Duty)
40.0 gal (151.0L)
—— 158 inch wheelbase
(except E-Super
Duty)
40.0 gal (151.0L)
176 inch wheelbase
(except E-Super
Duty)
40.0 gal (151.0L)
158 inch and
176 inch wheelbase
(E-Super Duty)
55.0 gal (208.0L)
A/C refrigerant
10
1.87 lb (0.85kg)Motorcraft R–134a
RefrigerantYN-19 (U.S.) /
WSH-M17B19–A
CYN-16–R (Canada) /
WSH-M17B19–A
A/C refrigerant
compressor oil
10
8 fl oz (237ml)Motorcraft PAG
Refrigerant Compressor
OilYN-12–D /
WSH-M1C231–B
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
A/C refrigerant
compressor oil (With
prep package)
10
16 fl oz (473ml)Motorcraft PAG
Refrigerant Compressor
OilYN-12–D /
WSH-M1C231–B
1Ford recommends using Motorcraft (Ford) DOT 4 LV High Performance Brake Fluid or
equivalent meeting WSS-M6C65-A2. Use of any fluid other than the recommended fluid may
cause degraded brake performance and not meet the Ford performance standards. Keep brake
fluid clean and dry. Contamination with dirt, water, petroleum products or other materials may
result in brake system damage and possible failure.2Add the coolant type originally equipped in your vehicle.3Use of synthetic or synthetic blend motor oil is not mandatory. Your engine has been designed
to use Motorcraft engine oils or equivalent oils that meet Ford specifications. It is also acceptable
to use an engine oil of recommended viscosity grade that meets API SN requirements and
displays the API Certification Mark for gasoline engines.4Do not use supplemental engine oil additives in your engine. They are unnecessary and could
lead to engine damage that is not covered by your Ford warranty.5Do not use API S category oils labeled as SN, SM, SL or lower category unless the label also
display the API certification mark. These oils do not meet the requirements of the engine and
emission systems.6Automatic transmissions that require MERCON LV should only use MERCON LV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.7See your authorized dealer for fluid level checking or filling.8Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.9Optional fuel tank 55.0 gallons (208.0L).10
See warning below.
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Roadside Assistance
Exclusive 24/7 roadside assistance, including:
•Towing, flat-tire change and battery jump starts
•Out of fuel and lock-out assistance
•Travel expense reimbursement for lodging, meals and rental car
•Destination assistance for taxi, shuttle, rental car coverage and
emergency transportation
Transferable Coverage
If you sell your vehicle before your Ford Extended Service Plan coverage
expires, you can transfer any remaining coverage to the new owner.
Whenever you sell your vehicle, prospective buyers may have a higher
degree of confidence that vehicle was properly maintained with Ford
ESP, thereby improving resale value.
Avoid the Rising Cost of Properly Maintaining Your Vehicle!
Ford Extended Service Plan also offers a Premium Maintenance Plan
that covers all scheduled maintenance, and selected wear items. The
coverage is prepaid, so you never have to worry about affording your
vehicle’s maintenance. It covers regular checkups, routine inspections,
preventive care and replacement of select items that require periodic
attention for normal wear:
•Windshield wiper blades
•Spark plugs (except in California)
•The clutch disc
•Brake pads and linings
•Shock absorbers
•Belts and hoses
•Diesel exhaust fluid replenishment
Contact your selling authorized Ford or Lincoln dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
262Extended Service Plan
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911 Assist®
WARNING:Unless the 911 Assist setting is set on prior to a
crash, the system will not dial for help which could delay
response time, potentially increasing the risk of serious injury or death
after a crash.
WARNING:Do not wait for 911 Assist to make an emergency
call if you can do it yourself. Dial emergency services
immediately to avoid delayed response time which could increase the
risk of serious injury or death after a crash. If you do not hear 911
Assist within five seconds of the crash, the system or phone may be
damaged or non-functional.
WARNING:Always place your phone in a secure location in the
vehicle so it does not become a projectile or get damaged in a
crash. Failure to do so may cause serious injury to someone or damage
the phone which could prevent 911 Assist from working properly.
Note:SYNC 911 Assist feature must be set on prior to the incident.
Note:Before setting this feature on, ensure that you read the 911 Assist
privacy notice later in this section for important information.
Note:If 911 Assist is turned on or off by any user, that setting applies
for all paired phones. If 911 Assist is turned off, a voice message plays
and/or a display message/icon comes on when the vehicle is started after
a previously paired phone connects.
Note:Every phone operates differently. While SYNC 911 Assist works
with most cellular phones, some may have trouble using this feature.
If a crash deploys an airbag (excludes knee airbags and rear inflatable
safety belts [if equipped]) or activates the fuel pump shut-off, your SYNC
equipped vehicle may be able to contact emergency services by dialing
911 through a paired and connected Bluetooth-enabled phone. For more
information about 911 Assist, visit www.SYNCMyRide.com,
www.SYNCMyRide.ca or www.syncmaroute.ca.
•For information on airbag deployment, see theSupplementary
Restraints Systemchapter.
•For information on the fuel pump shut-off, see theRoadside
Emergencieschapter.
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Setting 911 Assist On
Perform the following:
1. Press the phone button to enter the Phone Menu.
2. Scroll until 911 Assist is selected.
3. Press OK to confirm and enter the 911 Assist menu.
4. Scroll to select between On and Off selections.
5. Press OK when the desired option appears in the radio display. Set
On or Set Off appears in the display as confirmation.
Off selections include: Off with reminder and Off without reminder. Off
with reminder provides a display and voice reminder at phone
connection at vehicle start. Off without reminder provides a display
reminder only without a voice reminder at phone connection.
To make sure that 911 Assist works properly:
•SYNC must be powered and working properly at the time of the
incident and throughout feature activation and use.
•SYNC 911 Assist feature must be set on prior to the incident.
•A Bluetooth-enabled and compatible phone has to be paired and
connected to SYNC.
•A connected Bluetooth-enabled phone must have the ability to make
and maintain an outgoing call at the time of the incident.
•A connected Bluetooth-enabled phone must have adequate network
coverage, battery power and signal strength.
•
The vehicle must have battery power and be located in the United
States, Canada or in a territory in which 911 is the emergency number.
In the Event of a Crash
Not all crashes deploy an airbag or activate the fuel pump shut-off
(which would activate 911 Assist); however, if 911 Assist is triggered,
SYNC tries to contact emergency services. If a connected phone is
damaged or loses connection to SYNC, SYNC searches for, and tries to
connect to, any available previously paired phone and tries to make the
call to 911.
Before making the call:
•
SYNC provides a short window of time (about 10 seconds) to cancel the
call. Failure to cancel the call results in SYNC attempting to dial 911.
•SYNC says the following, or a similar message: “SYNC will attempt to call
911, to cancel the call, press Cancel on your screen or press and hold the
phone button on your steering wheel.”
SYNC®297
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If the call is not cancelled and a successful call is made, a pre-recorded
message is played for the 911 operator, then the occupant(s) in the
vehicle is able to talk with the operator. Be prepared to provide your
name, phone number and location immediately, because not all 911
systems are capable of receiving this information electronically.
911 Assist May Not Work If
•Your cellular phone or 911 Assist hardware was damaged in a crash.
•The vehicle’s battery or SYNC system has no power.
•The phone(s) paired and connected to the system was thrown from
the vehicle.
911 Assist Privacy Notice
Once 911 Assist is set on, it may disclose to emergency services that the
vehicle has been in a crash involving the deployment of an airbag or
activation of the fuel pump shut-off. Certain versions or updates to 911
Assist may also be capable of electronically or verbally disclosing to 911
operators the vehicle location, and/or other details about the vehicle or crash
to assist 911 operators to provide the most appropriate emergency services.
If you do not want to disclose this information, do not turn the feature on.
Vehicle Health Report
WARNING:Always follow scheduled maintenance instructions,
regularly inspect your vehicle, and seek repair for any damage or
problem you suspect. Vehicle Health Report supplements, but cannot
replace normal maintenance and vehicle inspection. Vehicle Health
Report only monitors certain systems that are electronically monitored
by the vehicle and will not monitor or report the status of any other
system, (such as brake lining wear). Failure to perform scheduled
maintenance and regularly inspect your vehicle may result in vehicle
damage and serious injury.
Note:Your Vehicle Health Report feature requires activation prior to
use. Visit www.SYNCMyRide.com to register. There is no fee or
subscription associated with Vehicle Health Report, but you must register
to use this feature.
Note:This feature may not function properly if you have enabled caller
ID blocking on your mobile phone. Before running a report, review the
Vehicle Health Report privacy notice.
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Extensive idling or low-speed driving for long distances as in
heavy commercial use (such as delivery, taxi, patrol car or
livery)
Every 5000 miles
(8000 km) or six
monthsChange engine oil and filter.
Inspect and lubricate U-joints, if equipped with
grease fittings.
Every 30000 miles
(48000 km)Replace front wheel bearing grease and grease
seals if non-sealed bearings are used.
Every 60000 miles
(96000 km)Replace spark plugs.
*Vehicles equipped with dual rear wheels should rotate the front wheels
when specified; rear wheels only if unusual wear is noted.
Operating in dusty or sandy conditions such as unpaved or
dusty roads
Inspect frequently,
service as requiredReplace engine air filter.
Every 5000 miles
(8000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag.
Rotate tires
*, inspect tires for wear and measure
tread depth.
Every 5000 miles
(8000 km) or six
monthsChange engine oil and filter.
Inspect and lubricate U-joints, if equipped with
grease fittings.
Every 30000 miles
(48000 km)Replace front wheel bearing grease and grease
seals if non-sealed bearings are used.
Every 50000 miles
(80000 km)Change rear axle fluid.
*Vehicles equipped with dual rear wheels should rotate the front wheels
when specified; rear wheels only if unusual wear is noted.
Exclusive use of E85 (flex fuel vehicles only)
Every oil change
intervalIf ran exclusively on E85, fill the fuel tank full
with regular unleaded fuel.
Scheduled Maintenance349
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EXCEPTIONS
Normal Vehicle Axle Maintenance
Rear axles and power take-off units with synthetic fluid and light-duty
trucks equipped with Ford-design axles are lubricated for life; do not
check or change fluid unless a leak is suspected, service is required or
the assembly has been submerged in water. During long periods of trailer
towing with outside temperatures above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph (72 km/h), non-synthetic rear
axle fluids should be changed every 3000 miles (4800 kilometers) or
three months, whichever comes first. This interval can be waived if the
axle is filled with 75W140 synthetic gear fluid meeting Ford specification
WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of
Traction-Lok rear axles (seeTechnical specificationsin theCapacities
and Specificationschapter for details).
Axle Maintenance
Change the axle fluid anytime an axle is submerged in water.
California Fuel Filter Replacement
If you register your vehicle in California, the California Air Resources
Board has determined that the failure to perform this maintenance item
does not nullify the emission warranty or limit recall liability before the
completion of your vehicle’s useful life. Ford Motor Company, however,
urges you to have all recommended maintenance services performed at
the specified intervals and to record all vehicle service.
Hot Climate Oil Change Intervals
Vehicles operating in the Middle East, North Africa, Sub-Saharan Africa
or locations with similar climates using an American Petroleum Institute
(API) Certified for Gasoline Engines (Certification mark) oil of SM or SN
quality, the normal oil change interval is 3000 miles (5000 kilometers).
If the available API SM or SN oils are not available, then the oil change
interval is 1800 miles (3000 kilometers).
Engine Air Filter and Cabin Air Filter Replacement
The life of the engine air filter and cabin air filter is dependent on
exposure to dusty and dirty conditions. Vehicles operated in these
conditions require frequent inspection and replacement of the engine air
filter and cabin air filter.
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parking ....................................114
shift interlock ..........................110
trailer ...............................130–131
C
Capacities for refilling fluids ....250
CD ......................................266–267
CD player ..................................264
Cell phone use ............................15
Changing a tire .........................239
Child safety seats
automatic locking mode
(retractor) .................................32
tether anchorage hardware .....29
Child safety seats - booster
seats .............................................21
Cleaning your vehicle ...............201
engine compartment ..............204
instrument panel ....................206
interior .....................................205
plastic parts ............................203
washing ....................................201
waxing .....................................203
wheels ......................................208
wiper blades ............................204
Climate control (see Air
conditioning or Heating) ......82–83
Clock ..................................266–267
Coolant ......................................172
checking and adding ..............172
refill capacities ........................250
specifications ..........................250
Cruise control ...........................116
Customer Assistance ................145
Ford Extended Service
Plan ..........................................261
Getting roadside assistance ...145Getting the service you
need .........................................151
Ordering additional owner’s
literature .................................157
Utilizing the
Mediation/Arbitration
Program ...................................155
D
Daytime running lamps (see
Lamps) .........................................61
Defrost ...................................82–83
Dipstick
automatic transmission
fluid ..........................................177
engine oil .................................171
Drivebelt ....................................249
Driveline universal joint and
slip yoke ....................................184
Driving under special
conditions ..................................111
through water .........................142
E
Electronic message center .........74
Emergencies, roadside
jump-starting ..........................148
running out of fuel .................102
Emergency Flashers .................147
Emission control system ..........105
End user license agreement ....327
Engine ................................248–249
cleaning ...................................204
coolant .....................................172
fail-safe cooling .......................175
lubrication specifications .......250
refill capacities ........................250
Index355
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