FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1996 10.G Owners Manual

137
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[SV32725( ALL)03/95]
Help Us Protect Our Environment
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[SV32750( ALL)04/95]
Ford Motor Company strongly recommends that
used lead-acid batteries be returned to an
authorized recycling facility for disposal.
*
[SV32775( ALL)03/95]
one inch art:0000983-A
Battery recycling symbol
*
[SV33200( ALL)01/95]
RWARNING
Batteries normally produce explosive gases
which can cause personal injury.
Therefore, do not allow flames, sparks or
lit tobacco to come near the battery. When
charging or working near a battery, always
cover your face and protect your eyes, and
also provide ventilation.
%*
[SV33300( ALL)05/95]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
*
[SV33305( ALL)06/95]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
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138 %
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[SV33400( ALL)05/95]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%
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[SV33500( ALL)01/95]
Automatic Transmission Fluid
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[SV33601( ALL)04/95]
Under normal driving conditions automatic
transmission fluid should be changed every
21,000 miles (34,000 km) under severe duty
conditions. However, if the transmission is not
working properly, for instance, the transmission
may slip or shift slowly, or you may notice
some sign of fluid leakage, the fluid level should
be checked.
[SV33615( ALL)05/95]
Transmission fluid, filter and seal assembly
should be changed every 21,000 miles
(34,000 km) only under any of the following
conditions.
[SV33620( ALL)04/95]
q
Extended periods of high speed driving
during hot weather at/or above+90ÊF
(+30ÊC).
[SV33625( ALL)04/95]
q
Towing a trailer for distances over 1,000 miles
(1,600 km) per trip.
[SV33630( ALL)04/95]
q
Accumulating 5,000 miles (8,000 km) or more
per month.
[SV33635( ALL)04/95]
q
Continuous operation and/or extensive idling
(a delivery service as an example).
[SV33640( ALL)04/95]
q
Operating in severe dust conditions.
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139 [SV33645( ALL)04/95]
NOTE: Use of a transmission fluid other than
specified could result in transmission
malfunction and/or failure. Refer to
ªAdding automatic transmission fluidº,
ªRefill capacitiesº and ªlubricant
specificationsº for further information.
%*
[SV33651( ALL)02/95]
Checking the Automatic Transmission
Fluid
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[SV33701( ALL)05/95]
It is preferable to check the transmission fluid
level at normal operating temperature
150ÊF-170ÊF (66ÊC-77ÊC),after approximately 20
miles (30 km) of driving. However, if necessary,
you can check the fluid level without having to
drive 20 miles (30 km) to obtain a normal
operating temperature if outside temperatures
are above50ÊF (10ÊC).
*
[SV33801( ALL)01/95]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
*
[SV33910( ALL)12/91]
With the vehicle on a level surface, start the
engine and move the transmission shift selector
through all of the gear ranges allowing sufficient
time for each position to engage. Securely latch
the transmission shift selector in the P (Park)
position, fully set the parking brake and leave
the engine running.
*
[SV33930( ALL)10/89]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
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140
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[SV33940( ALL)02/95]
Wipe off the dipstick cap, pull the dipstick out
and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
*
[SV33950( ALL)03/90]
When checking fluid at normal operating
temperature, the fluid level should be within the
crosshatched area on the dipstick. When the
vehicle has not been driven, and outside
temperature is above50ÊF (10ÊC), thefluid level
should be between the holes on the dipstick.
%*
[SV33960( ALL)05/95]
Adding Automatic Transmission Fluid
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[SV33970( ALL)03/94]
The fluid type is stamped on the dipstick. Before
adding any fluid, be sure that the correct type
will be used.
*
[SV33980( ALL)10/89]
Add fluid in 1/2 pint (.25L) increments through
the filler tube to bring the level to the correct
area on the dipstick. If an overfill occurs, excess
fluid should be removed by a qualified
technician.
%*
[SV33990( ALL)04/95]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
*
[SV34000(B FM)06/92]
quarter page art:0020372-E
Automatic transmission dipstick
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141 %
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[SV35800( ALL)03/91]
Driveline Universal Joint and
Slip Yoke
[SV36050( M)06/93]
The universal joints that come standard with
your vehicle do require lubrication. Lubrication
will be necessary at the intervals shown in the
Maintenance Schedule and Recordbooklet.
%
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[SV36300( ALL)03/95]
Brake Fluid
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[SV36350( ALL)05/90]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
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[SV36400( ALL)04/95]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake lining wears.
*
[SV36500( ALL)10/89]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic reservoir on the master cylinder. The
fluid level should be at or near the MAX mark.
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[SV36550( ALL)05/95]
RWARNING
Brake fluid is toxic.
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[SV36560( ALL)06/95]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
%*
[SV36600( ALL)02/95]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
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142
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[SV36850( ALL)12/91]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[SV36900( ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[SV37000( ALL)01/95]
Do not fill the reservoir above the MAX line.
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[SV37100( ALL)01/95]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[SV37200( ALL)01/95]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
[SV37450( M)05/91]
one third page art:0020867-A
Brake master cylinder
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143 [SV37525( M)07/92]
Parking Brake Reservoir
[SV37550( M)03/93]
To inspect the parking brake fluid, refer to the
1996 Ford Service Manualor a qualified service
technician.
%
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[SV37600( ALL)03/95]
Power Steering Fluid
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[SV37700( ALL)01/95]
Check the level of the power steering fluid at
least twice a year (i.e., every Spring and Fall).
*
[SV37800( ALL)03/95]
To check the level of your power steering fluid:
*
[SV37900( ALL)02/95]
1. Start the engine and let it run until the
power steering fluid reaches normal
operating temperature. The power steering
fluid will be at the right temperature when
the engine coolant temperature gauge in the
instrument cluster is near the center of the
NORMAL operating temperature range.
*
[SV38000( ALL)01/95]
2. While the engine idles, turn the steering
wheel back and forth several times. Make
sure that the cap assembly is installed at this
time.
[SV38150( M)05/94]
3. Then turn the engine off and do not press
the brake pedal.
%*
[SV38200( ALL)03/94]
4. Check the fluid level on the dipstick (which
is highlighted in yellow in your vehicle). The
fluid level should be between the arrows in
the FULL HOT range, which is marked on
the side of the dipstick, opposite the side
marked FULL COLD. Do not add fluid if the
level is within the FULL HOT range.
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144
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[SV38250( ALL)03/94]
one third page art:0021016-B
Power steering dipstick
[SV38650( M)03/93]
one third page art:0020729-B
Power steering reservoir
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[SV38800( ALL)07/94]
5. If the power steering fluid is low, add fluid
in small amounts, continuously checking the
level, until you reach the FULL HOT range.
Do not overfill.
% [SV39100( M)05/91]
q
Use only Motorcraft MERCONHAutomatic
Transmission Fluid or an equivalent
MERCONHapproved fluid.
*
[SV39200( ALL)01/95]
If the power steering fluid is low, do not drive
your vehicle for a long period of time before
adding fluid. This can damage the power
steering pump.
*
[SV39300( ALL)03/95]
6. When you are finished, put the dipstick back
in and make sure that it fits snugly.
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145
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[SV39400( ALL)02/95]
If you check the power steering fluid when it is
cold, make sure that the fluid reaches the FULL
COLD range on the dipstick. The reading will
only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
*
[SV39405( ALL)06/93]
NOTE: Do not turn the steering wheel of your
vehicle with the engine off. It could
force power steering fluid out from the
reservoir cap or in extreme cases, it
could unseat the cap.
[SV39410( M)06/90]
Suspension and Steering
[SV39420( M)06/90]
Modifications
[SV39430( M)06/90]
The suspension and steering systems on your
vehicle have been designed and tested to
provide both safe, predictable performance
whether loaded or empty as well as durable
load carrying capability. Any modifications to
the suspension or steering systems can reduce
your vehicle's performance capability and
adversely affect driver and passenger safety.
Ford recommends that you do not make
modifications such as adding or removing parts
(like lift kits or stabilizer bars) or by using
replacement parts not equivalent to the original
factory equipment.
[SV39440( M)08/90]
RWARNING
The low pressure gas shock absorbers are
charged with nitrogen gas to 90 psi (620
kPa). Do not attempt to heat, puncture or
open.
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146 [SV39450( M)06/90]Inspecting for Road Damage
[SV39460( M)06/90]
The suspension and steering linkage in your
vehicle should be inspected periodically for
abnormal looseness and damaged seals. Also be
alert for changes in steering action. Hard
steering, excessive free play or unusual sounds
when turning or parking indicate a need for
inspection or servicing.
[SV39470( M)06/90]
NOTE: After any severe impact such as
striking large potholes, inadvertent
sliding into curbs on icy roads, or a
collision involving the front end,
observe the steering wheel alignment.
If the steering wheel spokes seem to
be in a different position while going
down the road, have the front
suspension and steering checked for
possible damage.
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Update:Tue Jun 20 16:44:35 1995