fuel filter FORD F250 SUPER DUTY 2005 Owners Manual

Maintenance and Specifications 247Engine compartment 249
Engine oil 251
Battery 255
Engine Coolant 257
Fuel information 263
Air filter(s) 280
Part numbers 282
Refill capacities 283
Lubricant specifications 286
Accessories 299
Index 302
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system or translation in whole or part is not permitted without written
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notice and without incurring obligation.
Copyright © 2004 Ford Motor Company Table of Contents
3
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter Jack
Check fuel cap Low tire warning
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Introduction
11

The sequence of the system check report and how it appears in the
message center is as follows:
1. ENGINE TEMP
2. TRANS TEMP
3. OIL PRESSURE
4. BRAKE FLUID LEVEL
5. DOOR AJAR
6. FUEL CAP
7. AIR FILTER (diesel only)
8. FUEL LEVEL
Units (English/Metric)
1. Select this function from the
SETUP menu for the current units
to be displayed.
2. Press the RESET control to
change from English to Metric.
Autolocks
This feature automatically locks all vehicle doors when the vehicle is
shifted into any gear, putting the vehicle in motion.
1. To disable/enable the autolock
feature, select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to turn
the autolocks ON or OFF.
Autolamp delay
This feature keeps your headlights on for up to three minutes after the
ignition is switched off.
1. To disable/enable the autolamp
delay feature, select this function
from the SETUP control for the
current display mode.
2. Press the RESET control to select
the new Autolamp delay values of >0, >10, >20, >30, >60, >90, >120 or
>180.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Driver Controls
73

This acts as a reminder that these warning conditions still exist within
the vehicle.
Warning display Status
Reduced engine power Warning cannot be reset
Stop engine safely
Low fuel level Warning returns after 10 minutes
Low brake fluid level
Low oil pressure
Check engine temperature
Trailer disconnected
Water in fuel (diesel only)
Check air filter (diesel only)
Door ajar Warning returns after the ignition key
is turned from OFF to ON.
Check fuel cap
Engine failsafe mode
Check compass module
Trailer fault
TBC fault
DOOR AJAR. Displayed when a door is not completely closed.
CHECK ENGINE TEMPERATURE. Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
to Engine coolant in the Maintenance and Specifications chapter. If
the warning stays on or continues to come on, contact your dealer as
soon as possible.
REDUCED ENGINE POWER. Displayed when the engine is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine. If the warning stays on followed by an indicator chime or
continues to come on, contact your dealer as soon as possible.
STOP ENGINE SAFELY. Displayed when the engine is overheating.
Stop the vehicle as soon as safely possible, turn off the engine. If the
warning stays on followed by an indicator chime or continues to come
on, contact your dealer as soon as possible.
LOW FUEL LEVEL. Displayed as an early reminder of a low fuel
condition.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus) Driver Controls
75

LOW BRAKE FLUID LEVEL. Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer to Brake fluid
reservoir in the Maintenance and Specifications chapter.
LOW OIL PRESSURE. Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer to Engine oil in the Maintenance and Specifications chapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
CHECK FUEL CAP. Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer to Fuel
filler cap under the Fuel Information section in the Maintenance and
Specifications chapter.
ENGINE FAILSAFE MODE. Displayed when the engine has defaulted
to a ’limp-home’ operation. If the warning stays on or continues to come
on, contact your dealer as soon as possible.
CHECK COMPASS MODULE. Displayed when the compass is not
operating properly. If the warning stays on or continues to come on,
contact your dealer as soon as possible.
TRAILER DISCONNECTED (if equipped): Displayed when a trailer
connection becomes disconnected, either intentionally or unintentionally,
and has been sensed during a given ignition cycle. Refer to Intergrated
trailer brake controller in the Tires, Wheels and Loading chapter for
more information.
TRAILER FAULT (if equipped): Displayed if there is a short circuit on
the electric brake output wire or the trailer brakes are drawing too much
current. Refer to Intergrated trailer brake controller in the Tires,
Wheels and Loading chapter for more information.
TBC FAULT (if equipped): Displayed in response to faults sensed by
the TBC. In the event this message is seen, please take your vehicle to
an authorized Ford dealership for diagnosis and repair. Refer to
Intergrated trailer brake controller in the Tires, Wheels and Loading
chapter for more information.
WATER IN FUEL (diesel only): Refer to Instrumentation in your 6.0
Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
CHECK AIR FILTER (diesel only): Refer to Instrumentation in your
6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide
Supplement.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Driver Controls
76

Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ISLAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine’s warranty use Motorcraft SAE 5W-20 or an
equivalent 5W-20 oil meeting Ford specification WSS-M2C930-A. SAE
5W-20 oil provides optimum fuel economy and durability
performance meeting all requirements for your vehicle’s engine .
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
2005 F250/350/450/550 (f23)
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USA_English (fus)Maintenance and Specifications
254

Many of the world’s automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your Service engine soon indicator may come on. For more
information on the Service engine soon indicator, refer to the
Instrument cluster chapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the
appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles (1,600
km) of driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles-3,000 miles (3,000 km–5,000 km).
2005 F250/350/450/550 (f23)
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USA_English (fus) Maintenance and Specifications
267

MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-1011 FG-1011
Oil filter FL-820-S FL-820-S
PCV valve 1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum 2
Remote Automatic
Transmission Filter 3
FT-145 FT–1451
The PCV valve is a critical emission component. It is one of the items
listed in the Scheduled Maintenance Guide and is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used. 2
For spark plug replacement, see your dealer or a qualified service
technician. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used. 3
Also available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Maintenance and Specifications
282

Fluid Ford Part
Name Application Capacity
Engine oil
(includes filter
change)-Gas
engines 6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) 5.4L V8 and
6.8L V10
engines 7.0 quarts
(6.6L)
Engine oil
(includes filter
change)-Diesel
engine Refer to your 6.0L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab) 19.0 gallons
(71.9L )
Short box 30.5 gallons
(115.5L)
Long box 38.0 gallons
(143.9L)
Aft axle 40.0 gallons
(151.4L)
Power steering
fluid Motorcraft
MERCON  AT F All Fill to FULL
COLD range on
dipstick
Transfer case
fluid Motorcraft
MERCON  AT F 4x4 vehicles 2.0 quarts
(1.9L)
Manual
transmission
fluid Motorcraft
MERCON  AT F 6-speed manual 5.8 quarts
(5.5L) 4
2005 F250/350/450/550 (f23)
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USA_English (fus)Maintenance and Specifications
284

dipstick ....................................251
filter, specifications ........254, 282
recommendations ...................254
refill capacities ........................283
specifications ..................286, 289
Exhaust fumes ..........................183
F
Fail safe coolant ........................262
Fluid capacities .........................283
Foglamps .....................................40
Four-Wheel Drive vehicles .......195
description ..............................200
driving off road .......................202
electronic shift ................196, 200
indicator light .........................197
lever operated shift ................197
manual locking hubs ..............196
preparing to drive your
vehicle .....................................186
Fuel ............................................263
calculating fuel
economy ............................71, 267
cap ...........................................265
capacity ...................................283
choosing the right fuel ...........266
comparisons with EPA fuel
economy estimates .................270
detergent in fuel .....................267
filling your vehicle with
fuel ...........................263, 265, 268
filter, specifications ........267, 282
fuel pump shut-off switch .....214
improving fuel economy ........267
octane rating ...................266, 289
quality ......................................266
running out of fuel .................267 safety information relating to
automotive fuels .....................263
Fuel pump shut-off switch .......214
Fuses ..................................215–216
G
Gas cap (see Fuel cap) ............265
Gas mileage
(see Fuel economy) .................267
Gauges .........................................16
transmission fluid
temperature gauge ...................20
H
Hazard flashers .........................214
Head restraints ...........................89
Headlamps ...................................39
aiming ..................................41, 43
autolamp system .......................39
daytime running lights .............40
flash to pass ..............................41
high beam .................................41
replacing bulbs .............46, 48–49
turning on and off ....................39
Heating
heating and air conditioning
system ...........................33–34, 36
Hood ..........................................248
I
Ignition ...............................178, 289
Infant seats
(see Safety seats) .....................119
Inspection/maintenance (I/M)
testing ........................................272
2005 F250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA_English (fus)Index
304