FORD F650 2007 11.G Owners Manual

Check every oil change (Oil change interval for the 6.0L Power
Stroke engine is 10,000 miles [16,000 km]; (refer to the
Caterpillar and Cummins service manuals for instructions and
information)
Fuel systemDrain the accumulated water or
sediment from the fuel tank(s).
Steering systemLubricate the steering shaft(s),
U-joints and splines when equipped
with grease fittings.
Lubricate the front axle spindle pins.
Lubricate the steering linkage when
equipped with grease fittings.
Grease the power steering gear output
shaft.
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications
WSS-M97B51-A1. See the engine manufacturer’s operating guide for
supplemental corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
GENERAL MAINTENANCE SERVICES
The following are vehicle checks that should be made periodically either
by the owner or a qualified technician. It is recommended that
deficiencies be brought to the attention of your dealer or another
qualified service outlet as soon as possible in order that advice regarding
the need for service or replacement can be obtained.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
241

Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop.
Check the operation of the brakes,
the clutch, and the steering
(1),(2)Vehicle handling qualities not up to
par.
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from
under the cab or engine
compartment.
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan
noise, or fan wobble due to worn
bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust system
(including inlet pipe, muffler,
outlet pipe and all exhaust clamps
and fasteners) for holes, leakage,
breakage, looseness and corrosive
damageExcessive noise or the smell of
fumes is experienced.
Inspect the engine air induction
system (including the air ducts
and the air filter) for loose fitting,
damaged or missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the air
pressure
(3)Poor steering, wandering or
excessive tire wear.
Balance the wheels and the tires Vibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or
excessive tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive
vibration.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
242

Maintenance Operation Frequency - Observation
Check and adjust transmission
controls
(2)High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean and
inspect the cap surface on the
radiatorWhen the cap does not hold
pressure.
Check the battery terminals for
corrosionWhenever electrical power supply
has diminished.
Tighten the wheel mounting nuts
to the specified torque. Refer to
Servicing your wheels and tires
in theMaintenance and
SpecificationschapterRequired initially at 500 and 1000
miles (800 and 1600 km). Perform
again at 500 and 1000 mile (800
and 1600 km) intervals after each
tire removal/replacement.
Clean body/door drain holes At least twice annually.
Clean windshield wiper blades As required.
Replace windshield wiper blades If wiping the blades with a clean
cloth and mild detergent and
washing with a cleaner does not
restore a clean wipe.
Lubricate body lock cylinders Noisy or difficult to operate.
Check headlamp alignment Lamp beams in wrong position
when vehicle operating loaded.
Check windshield washer fluid
level; add fluid if requiredIf washes do not spray when
operated.
1- During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
2- Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
3- Adjust, repair or replace as required with the same or equivalent
parts.
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
243

ComponentOn-Highway
(60,000 miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output shaft - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
244

ComponentOn-Highway(Continued)
(60,000 miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

ComponentOn-Highway(Continued)
(60,000 miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km)
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
246

ComponentOn-Highway
(60,000 Miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 500,000 miles (800,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
247

ComponentOn-Highway(Continued)
(60,000 Miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
248

ComponentOn-Highway(Continued)
(60,000 Miles [96,000 km] or more annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km)
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
249

ComponentCity
(60,000 Miles [96,000 km] or less annually) - Miles, kilometers or months -
whichever occurs first
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 50,000 miles (80,000 km)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
2007 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
250