check engine light FORD F650 2015 13.G Owners Manual

SYMBOL GLOSSARY
WARNING:You risk death or serious injury to yourself and
others if you do not follow the instruction highlighted by the
warning symbol.
These are some of the symbols you may see on your vehicle.
Symbol Description Symbol Description Symbol Description
Safety alertSee Owner’s
ManualAnti-lock
braking
system
Avoid
smoking,
flames, or
sparksBatteryBattery acid
Brake fluid –
non
petroleum
baseBrake systemCabin air
filter
Check fuel
capChild Safety
Door Lock
and UnlockChild seat
lower anchor
Child seat
tether
anchorCruise
controlDo not open
when hot
Engine air
filterEngine
coolantEngine
coolant
temperature
Engine oilExplosive gasFan warning
Fasten safety
beltFront airbagFront fog
lamps
Fuel pump
resetFuse
compartmentHazard
warning
flasher
8Introduction
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Engine starting (with parking brake applied)
Safety and
emergency
equipmentBefore entering the cab, verify that the vehicle is
equipped with spare electrical fuses (if used),
three red reflective triangles, a properly charged
and rated fire extinguisher and wheel chocks.
Walk around the vehicle and verify all steps and
grab handles, inside and out (as well as behind),
are tight and clean. Use extreme caution and a
three-point stance at all times.
Inspect door latches for proper closing, latching
and locking.
Starting the
engineSet the parking brake. If starting a vehicle with a
manual transmission, press the clutch and verify
the transmission is in neutral. If starting a vehicle
with an automatic transmission, make sure the
gearshift lever is in positionNorP(if equipped
with a park position).
Diesel engine:Turn the key to the on position.
Turn the key to start when the wait to start
indicator light in the instrument cluster turns off.
Gasoline engine:Turn the key to start, and
then release it as soon as the engine starts.
Engine oil
pressureVerify pressure builds to normal operating range.
Low air pressure
warning tone (if
equipped with an
air compressor)A tone indicating low air pressure should sound
immediately after the engine starts but before the
compressor has built-up pressure. The tone
should stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure build
to governed cutout pressure, which should occur
between 115–130 psi (793–896 kPa).
AcceleratorPress the accelerator and verify that it operates
smoothly, without any binding or irregular feel.
Release the pedal and verify the engine returns
to idle speed immediately.
VoltmeterCheck the gauge (diesel engine) or indicator light
(gasoline engine) to verify the alternator is
charging.
Vehicle Inspection Guide15
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Engine starting (with parking brake applied)
Steering linkage
free playInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 inches (5 centimeters) of free play at its
rim.
Full power
hydraulic brake
inspectionPump the brake pedal several times with the
ignition in the off or run position. You can
momentarily hear the motor and pumps
replenishing the accumulators.
Parking brakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Air brakesVerify operation using the following procedure.
Chock the wheels, if necessary. Push in the
parking brake and, on tractors, push in the
tractor parking brake knob:
1. Verify the air compressor or governor cutout
pressure is approximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key
back to the on position (without starting the
engine).
3. Without the brake pedal applied, note the air
pressure drop for one minute. It should be less
than 2 psi (14 kPa) for single vehicles and 3 psi
(21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more. Make sure there is no more
than a 3–psi (21 kPa) per minute leak for single
vehicles and a 4–psi (28 kPa) per minute leak for
combination vehicles.
5. Pump the brake pedal to deplete the system of
air pressure. The warning light and tone should
turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluidVerify that the fluid level is in the proper
operating range. SeeTransmission fluid check
in theMaintenancechapter.
16Vehicle Inspection Guide
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Gauge Package (If Equipped)
Your vehicle may be equipped with an optional gauge package that has
one of the following configurations:
1.Transmission temperature
gauge:Displays the
transmission temperature at the
transmission sump.
2.Hourmeter:Displays the hours
of engine run time.
3.Voltmeter:Displays electrical
system voltage.
WARNING LAMPS AND INDICATORS
The following warning lamps and indicators alert you to a vehicle
condition that may become serious. Some lamps illuminate when you
start your vehicle to make sure they work. If any lamps remain on after
starting your vehicle, see the respective system warning lamp for further
information.
Note:Some warning indicators appear in the information display. These
indicators function the same as a warning lamp but do not display when
you start your vehicle.
Anti-Lock Braking System
If it illuminates when you are driving, this indicates a
malfunction. You continue to have the normal braking system
(without ABS) unless the brake warning lamp is also
illuminated. Have the system checked by an authorized dealer.
Brake System
To confirm the brake system warning light is functional, it
momentarily illuminates when you turn the ignition to the on
position when the engine is not running, or in a position
between on and start.
If the brake system warning light does not illuminate at this time, seek
service immediately from an authorized dealer.
Instrument Cluster67
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

WARNING:Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It takes you longer to stop the vehicle. Have
the vehicle checked by your authorized dealer. Driving extended
distances with the parking brake engaged can cause brake failure and
the risk of personal injury.
Charging System
It illuminates when the 12–volt battery is not charging properly.
Contact an authorized dealer as soon as possible. This indicates
a problem with the electrical system or a related component.
Check Fuel Cap (gasoline engine only)
It illuminates when you may not have installed the fuel cap
properly. Continued driving with this light on may cause the
service engine soon warning indicator to come on.
Check Suspension
It illuminates when you press the air suspension dump switch.
Check Transmission (Allison automatic transmission only)
It illuminates while driving if a transmission problem exists;
shifting may be restricted. Depending on the severity of the
problem, the shifter’s digital read-out may turn blank.
On MD 3000 series transmissions, operation may continue in order to
reach service assistance. The control unit may not respond to shift
selector requests, since there are operating limitations on the
transmission (such as upshift and downshift restrictions). Direction
changes do not occur.
Cruise Control
It illuminates when you switch this feature on.
CK
SUSP
68Instrument Cluster
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

IGNITION SWITCH
Note:When you switch the ignition off and leave your vehicle, do not
leave your key in the ignition. This could discharge your vehicle battery.
A.Accessory:Allows the electrical accessories, such as the radio, to
operate while the engine is not running.
B.Lock:Locks the automatic transmission gearshift lever, if equipped
with positionP,and allows key removal.
C.Off:Shuts off the engine and all accessories.
D.On:All electrical circuits are operational. Warning lights are
illuminated. Key position when driving.
E.Start:Cranks the engine. Release the key as soon as the engine
starts.
STARTING A GASOLINE ENGINE
When the engine starts, the idle RPM runs faster to warm the engine. If
the engine idle speed does not slow down automatically, have your
vehicle checked.
Before starting your vehicle:
•Make sure all occupants buckle their safety belts.
•Make sure the headlamps and electrical accessories are off.
•Make sure the parking brake is set.
•Make sure the gearshift is in positionP.
•Turn the key to on without turning the key to start.
Some warning lights briefly illuminate.
Note:Do not touch the accelerator pedal.
D
E
C
B
A
Starting and Stopping the Engine93
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

1. Fully press the brake pedal.
2. Turn the key to start the engine. The engine may continue cranking
for up to 15 seconds or until your vehicle starts.
Note:If the engine does not start on the first try, wait for a short period
and try again.
If you have difficulty starting the engine when the temperature is below
-13°F (-25°C), press the accelerator pedal slightly and try again.
If the engine does not start after three attempts, wait 10 seconds and
follow this flooded engine procedure.
1. Select positionPorN.
2. Fully press the accelerator pedal and hold it there.
3. Fully press the brake pedal.
4. Start the engine.
Guarding Against Exhaust Fumes
WARNING:If you smell exhaust fumes inside your vehicle, have
this checked immediately. Do not drive your vehicle if you smell
exhaust fumes. Carbon monoxide is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
Important Ventilating Information
If you stop your vehicle and leave the engine idling for long periods, we
recommend that you do one of the following:
•Open the windows at least 1 inch (2.5 centimeters).
•Set your climate control to outside air.
94Starting and Stopping the Engine
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap, excessive
pressure or vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a crash, which may result in
possible personal injury.
Note:If you must replace the fuel filler cap, replace it with a fuel filler
cap designed for your vehicle. The customer warranty may be void for
any damage to the fuel tank or fuel system if the correct genuine Ford,
Motorcraft or other certified fuel filler cap is not used.
Your fuel tank filler cap has an indexed design with a quarter–turn on
and off feature. When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise a
14–turn until it clicks at least once.
If the check fuel cap light appears in the instrument cluster and stays on
after you start the engine, you not have installed the fuel filler cap
properly.
If the fuel cap light remains on, at the next opportunity, safely pull off
the road, remove the fuel filler cap, align the cap properly and reinstall
it. The check fuel cap light may not reset immediately; it may take
several driving cycles for the indicators to turn off. A driving cycle
consists of an engine start-up (after four or more hours with the engine
off) followed by normal city and highway driving.
108Fuel and Refueling
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

•DEF freezes below 12°F (-11°C). Your vehicle is equipped with an
automatic pre-heating system which allows the DEF system to
operate below 12°F (-11°C).
•Do not store the DEF bottle in your vehicle. If it leaks, it could cause
damage to interior components or release an ammonia odor inside
your vehicle.
•Store DEF out of direct sunlight and in temperatures between
23°F–68°F (-5°C–20°C).
NOISE EMISSIONS
In order to keep to the federal exterior noise regulations, your vehicle
may be equipped with noise emission items. Depending on your vehicle
configuration, it may have all or some of the following items:
Air Intake System:Inspect the air cleaner. Do not alter its location. Do
not alter inlet and outlet piping.
Body:Inspect wheel well splash shields, cab shields and under hood
insulation for deterioration, dislocation and orientation.
Cooling System:
•Inspect the fan for blade damage. If you find any damage, replace
with the recommended parts. Inspect for fan-to-shroud interference
and any damage to shroud, such as cracks and holes.
•Do not change fan ratio or alter fan spacer dimensions and positions.
•Inspect fan clutch for proper operation. Make sure the fan is
disengaged when cooling of the engine is not required.
•Inspect radiator shutters (if equipped) for proper operation. The
shutters should be open during normal operating temperatures.
Engine:Valve covers and block covers damp-out engine mechanical
noise. If they need replacing, make sure to replace them with the
recommended parts. Check for mechanical isolations.
Transmission Enclosure:Inspect for cracks, holes and tears. Clean any
deposits, such as oil, dirt and stones.
Exhaust System:
•Inspect for leaks at various joint connections and loose clamps.
•
Perform a visual inspection for cracks or holes in the muffler and tail pipe.
•Always use the recommended replacement parts.
•Do not change the tail pipe elbow or offset tail pipe orientation from the
standard position as originally received.
•To avoid abnormal changes in vehicle sound levels, it is necessary for the
owner to perform inspections and necessary maintenance at the intervals
shown in theScheduled Maintenancechapter.
Fuel and Refueling121
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

GENERAL INFORMATION
All standard equipment brakes self-adjusting. Automatic adjustment,
when required, occurs whenever you apply and release the brakes during
forward or reverse operation.
Note:Occasional brake noise is normal. If a metal-to-metal, continuous
grinding or continuous squeal sound is present, this may indicate worn
brake linings. Have them inspected by an authorized dealer. If your
vehicle has continuous vibration or shudder in the steering wheel while
braking, an authorized dealer should inspect the vehicle.
Know the required stopping distances for all driving conditions you may
encounter. For longer brake lining life, take full advantage of engine
braking power when coming to a stop.
WARNING:Do not drive with your foot resting on the brake
pedal. This results in abnormally high brake temperatures,
excessive lining wear and increased stopping distances.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes. Normally, choose the same gear to
descend the hill that you use to ascend the hill.
WARNING:Continuous application of the brakes causes the
brakes to overheat, resulting in a temporary loss of braking.
See theInstrument Clusterchapter for information on the
brake system warning light.
Wet brakes result in reduced braking efficiency. Gently press the brake
pedal a few times when driving from a car wash or standing water to dry
the brakes.
If Brakes Do Not Grip Well
•If you have been driving through deep water, gently apply the brakes
several times while your vehicle is moving slowly.
•Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high-speed stops.
•Check brake adjustment.
•Check brake linings for excessive wear.
•Check system air pressure on vehicles equipped with air brakes.
138Brakes
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)