cooling FORD F650/750 2024 Owners Manual

Cleaning the Interior..................................265
Cleaning the Instrument Panel andInstrument Cluster Lens......................266
Repairing Minor Paint Damage.............266
Cleaning the Wheels.................................266
Vehicle Storage............................................267
Wheels and Tires
Tire Care.........................................................269
Using Snow Chains....................................287
Changing a Road Wheel..........................287
Technical Specifications.........................289
Capacities and Specifications
Engine Specifications - 6.7L Diesel.......291
Engine Specifications - 7.3L....................292
Motorcraft Parts - 6.7L Diesel................293
Motorcraft Parts - 7.3L..............................295
Bulb Specification Chart.........................296
Engine Oil Capacity and Specification -6.7L Diesel.................................................296
Engine Oil Capacity and Specification -7.3L...............................................................299
Cooling System Capacity andSpecification - 6.7L Diesel...................301
Cooling System Capacity andSpecification - 7.3L................................302
Fuel Tank Capacity - Diesel....................303
Fuel Tank Capacity - Gasoline..............304
Air Conditioning System Capacity andSpecification - 6.7L Diesel..................305
Air Conditioning System Capacity andSpecification - 7.3L................................306
Washer Fluid Specification....................306
Diesel Exhaust Fluid Capacity andSpecification............................................307
Automatic Transmission Fluid Capacityand Specification - Diesel...................307
Automatic Transmission Fluid Capacityand Specification - Gasoline.............308
Brake Fluid Specification........................309
Rear Axle Fluid Capacity andSpecification - Diesel...........................309
Rear Axle Fluid Capacity andSpecification - Gasoline.........................311
Hydraulic Power Steering Fluid Capacityand Specification.....................................312
Vehicle Identification
Vehicle Identification Number................313
Connected Vehicle
Connected Vehicle Requirements.........314
Connected Vehicle Limitations..............314
Connecting the Vehicle to a MobileNetwork.......................................................314
Connected Vehicle – Troubleshooting.........................................................................314
Audio System
General Information...................................315
Audio Unit.......................................................315
Connecting a Bluetooth® Device..........318
Streaming Bluetooth Audio.....................318
Playing Media From a USB Device........318
Audio Input Jack...........................................319
USB Port........................................................320
Using Voice Recognition..........................320
Accessories
Auxiliary Switches.......................................321
Ford Protect
Ford Protect..................................................323
Scheduled Maintenance
General Maintenance Information.......325
Normal Scheduled Maintenance.........330
Special Operating Conditions ScheduledMaintenance............................................335
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTable of Contents

If these modified engine performancecharacteristics persist for an extendedperiod and either the service engine soonor powertrain malfunction, reduced power,electronic throttle control light isilluminated, have the system checked byan authorized dealer.
Service engine soon
Powertrain malfunction, reducedpower, electronic throttle control
Diesel Lubrication System
It is important to change the engine oil atthe recommended service intervals orwhen indicated by the information displayto maintain oil viscosity. Extending the oiland filter change interval beyond therecommended interval can negativelyaffect engine performance, fuel economyand engine life. See Engine Oil Check(page 227).
Engine and secondary cooling system
The cooling system contains a primarycooling loop to cool the engine and asecondary cooling loop to cool thetransmission, charge air, and fuel. Thecoolant serves three primary purposes: toprovide heat transfer, freeze pointprotection, and corrosion protection usingadditives.
Vehicles with diesel engines typically areused to carry heavy loads and accumulatemileage rapidly. These two factors maycause the additives in the coolant to wearout in a shorter time. You can find moreinformation about coolant additives andcoolant change intervals in the coolantchapter. See General MaintenanceInformation (page 325). Operating theengine with insufficient coolant or coolantadditive can cause severe engine damage.
Selective catalytic reduction system
Your vehicle is equipped with a selectivecatalytic reduction system designed toreduce emission levels of nitrogen oxidesfrom the exhaust of your diesel engine. Thissystem relies on the use of Diesel ExhaustFluid (DEF) that you must replenish atcertain intervals. Failure to maintain properDEF levels or if the DEF becomescontaminated will result in vehicle speedlimitations or result in your vehicle enteringan idle-only mode. See SelectiveCatalytic Reductant System (page 120).
Minor Troubleshooting Guide
If the engine won’t crank
WARNING: Battery posts,terminals and related accessoriescontain lead and lead compounds. Washhands after handling.
Turn on the headlights. If the lights are dim,do not go on at all or when the ignition isturned to the start position, the lightsbecome dim or go out, the batteryconnections may be loose or corroded, orthe battery may be discharged. If there isa clicking or stuttering sound coming fromthe engine compartment when you turnthe key to the start position, this may alsoindicate a loose or corroded batteryconnection.
Check the battery connections at thebattery posts, cable connection to theengine grounding point and at the starterconnection.
If you suspect a discharged battery, haveit checked and corrected.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingIntroductionE67028

•The gearshift lever must be in P (Park)or N (Neutral) in order for the starterto operate.
•Try operating the starter switch severaltimes. This operation may cleanpotentially corroded contacts or makethe switch temporarily operable untilyou can reach the dealer.
•If all electrical connections are tightand you need assistance to start, SeeJump Starting the Vehicle (page 190).
If engine cranks but won’t start
Prolonged starter cranking (in excess of 10seconds) could cause damage to thestarter motor or the high-pressure fuelpump.
•Check the fuel gauge. You may be outof fuel. If the gauge shows that thereis fuel in the tank, the trouble may bein the electrical system or the fuelsystem. If equipped with an auxiliarytank, be sure that the tank controlswitch is set for the tank with fuel andnot on an empty tank.
•Leaving your ignition key turned to onfor over two minutes without startingmay make starting difficult becausethe glow plugs will cease activation.Reset the system by turning the ignitionkey to off and then back to on again.
Note:If the system is out of fuel and theengine will not start, do not continuecranking the engine. Continued cranking candamage the high-pressure fuel pump.
If the engine runs hot
The following could cause the engine tooverheat:
•Lack of coolant
•Dirty cooling system.
•Plugged radiator fins, A/C condenserand/or oil cooler
•Malfunctioning fan drive
•Driving with frozen coolant
•Sticking thermostat
•Overloading or pulling heavy trailersduring hot weather
•Grill or radiator air blockage
•Slipping or missing drive belt
•Plugged or very dirty air filter
If fuses burn out
WARNING: Replacement fuses andcircuit breakers must always be thesame rating as the original equipmentshown. Never replace a fuse or circuitbreaker with one of a higher rating.Higher rated fuses or circuit breakerscould allow circuit overloading in theevent of a circuit malfunction, resultingin severe vehicle damage or personalinjury due to fire.
Burned-out or blown fuses usually indicatean electrical short-circuit, although a fusemay occasionally burn out from vibration.Insert a second fuse. If this fuseimmediately burns out and you cannotlocate the cause, return your vehicle toyour dealer for a circuit check. SeeChanging a Fuse (page 211).
Selective catalytic reduction systemspeed limit and Idle-only modes
If the vehicle’s speed is limited or in anidle-only mode, the selective catalyticreduction system may be limiting thevehicle’s functions due to low orcontaminated DEF. Check the DEF. SeeSelective Catalytic Reductant System(page 120).
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingIntroduction

PROTECTING THE
ENVIRONMENT
Sustainability is a priority at Ford. We areconstantly looking for ways to reduce ourimpact on the planet while providingcustomers with great products anddelivering a strong business. You shouldplay your part in protecting theenvironment. Correct vehicle usage andthe authorized disposal of waste, cleaningand lubrication materials are significantsteps toward this aim.
For additional information about oursustainability progress and initiatives, visitwww.sustainability.ford.com.
NOISE POLLUTION CONTROL
In order to keep to the federal exteriornoise regulations, your vehicle may beequipped with noise emission items.Depending on your vehicle configuration,it may have all or some of the followingitems:
Air Intake System
Inspect the air cleaner. Do not alter itslocation. Do not alter inlet and outletpiping.
Body
Inspect wheel well splash shields, cabshields and under hood insulation fordeterioration, dislocation and orientation.
Cooling System
•Inspect the fan for blade damage. Ifyou find any damage, replace with therecommended parts. Inspect forfan-to-shroud interference and anydamage to shroud, such as cracks andholes.
•Do not change fan ratio or alter fanspacer dimensions and positions.
•Inspect fan clutch for proper operation.Make sure the fan is disengaged whencooling of the engine is not required.
•Inspect radiator shutters (if equipped)for proper operation. The shuttersshould be open during normaloperating temperatures.
Engine
Valve covers and block covers damp-outengine mechanical noise. If they needreplacing, make sure to replace them withthe recommended parts. Check formechanical isolations.
Transmission Enclosure
Inspect for cracks, holes and tears. Cleanany deposits, such as oil, dirt and stones.
Exhaust System
•Inspect for leaks at various jointconnections and loose clamps.
•Perform a visual inspection for cracksor holes in the muffler and tail pipe.
•Always use the recommendedreplacement parts.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEnvironment

Engine Oil Pressure Gauge
Indicates engine oil pressure. At normaloperating temperature, the level indicatoris in the normal range. If the pressure gaugefalls below the normal range, stop yourvehicle, switch off the engine and checkthe engine oil level. Add oil if needed. If theoil level is correct, have your vehiclechecked by an authorized dealer.
Engine Coolant TemperatureGauge
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator is in the normal range. If theengine coolant temperature exceeds thenormal range, stop your vehicle as soon aspossible, switch off the engine and let theengine cool.
Fuel Gauge
The fuel gauge indicates about how muchfuel is in the fuel tank.
The arrow adjacent to the fuel pumpsymbol indicates on which side of yourvehicle the fuel filler door is located.
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a slope.
Low Fuel Reminder
A low fuel level reminder displays andsounds when the distance to emptyreaches 50 mi (80 km),25 mi (40 km),10 mi (20 km) and 0 mi (0 km) for allvehicle keys.
Note:The low fuel reminder can appear atdifferent fuel gauge positions depending onfuel economy conditions. This variation isnormal.
Distance to Empty
Indicates the approximate distance yourvehicle can travel on the fuel remaining inthe tank. Changes in driving pattern cancause the value to not only decrease butalso increase or stay constant for periodsof time.
Configurable Gauge
Transmission Fluid Temperature Gauge
Indicates transmission fluid temperature.At normal operating temperature, the levelindicator is in the normal range. If thetransmission fluid temperature exceedsthe normal range, stop your vehicle as soonas possible and verify the airflow is notrestricted by snow or debris blockingairflow through the grille.
Special operating conditions such assnowplowing, towing, or off-road use maycause higher than normal operatingtemperatures. See Special OperatingConditions Scheduled Maintenance(page 335).
To lower the transmission temperatureinto the normal range, alter the severity ofyour driving conditions. Operating thetransmission for extended periods with thegauge in the higher than normal area maycause internal transmission damage. If thegauge continues to show hightemperatures, see an authorized dealer.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingInstrument Cluster

MANUAL CLIMATE CONTROL
Note:Depending on your vehicle optionpackage, the controls may look differentfrom what you see here.
Directing the Air
Press and release the button todirect air between theinstrument panel air vents,footwell air vents and windshield air ventsand de-mister.
Setting the Blower Motor Speed
Turn the control to adjust the volume ofair circulated in the vehicle.
Setting the Temperature
Turn the control to set the temperature.
Switching the Air Conditioning Onand Off
Press and release the button toswitch the air conditioning on oroff.
Use air conditioning with recirculated airto improve cooling performance andefficiency.
Note:In certain conditions (for example,maximum defrost), the air conditioningcompressor may continue to operate eventhough you switch off the air conditioning.
Switching the Climate Control Onand Off
Press and release the button.
Switching Defrost On and Off
Press and release the button todistribute air through thewindshield air vents andde-mister.
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Air directed to the instrument panel andfootwell air vents turns off. You can alsouse this setting to defog and clear thewindshield of a thin covering of ice.
Switching Maximum AirConditioning On and Off
Press and release the button formaximum cooling.
The left-hand and right-hand settings setto LO, recirculated air flows through theinstrument panel air vents, air conditioningturns on and the blower motor adjusts tothe highest speed.
Switching Recirculated Air On andOff
Press and release the button toswitch between outside air andrecirculated air.
The air currently in the passengercompartment recirculates. This mayreduce the time needed to cool the interior(when used with A/C) and reduceunwanted odors from entering your vehicle.
Note:Recirculated air may turn off (orprevent you from switching on) in all air flowmodes except MAX A/C to reduce the riskof fogging. Recirculation may also turn onand off in various air distribution controlcombinations during hot weather in orderto improve cooling efficiency.
HINTS ON CONTROLLING THE
INTERIOR CLIMATE
General Hints
Note:Prolonged use of recirculated air maycause the windows to fog up.
Note:You may feel a small amount of airfrom the footwell air vents regardless of theair distribution setting.
Note:To reduce humidity build-up insideyour vehicle, do not drive with the systemswitched off or with recirculated air alwaysswitched on.
Note:Do not place objects under the frontseats as this may interfere with the airflowto the rear seats.
Note:Remove any snow, ice or leaves fromthe air intake area at the base of thewindshield.
Note:To improve the time to reach acomfortable temperature in hot weather,drive with the windows open until you feelcold air through the air vents.
Quickly Heating the Interior
1.Adjust the blower motor speed to thehighest speed setting.
2.Adjust the temperature control to thehighest setting.
3.Direct air to the footwell air vents.
Recommended Settings forHeating
1.Adjust the blower motor speed to thecenter setting.
2.Adjust the temperature control to themidway point of the hot settings.
3.Direct air to the footwell air vents.
Quickly Cooling the Interior
1.Switch MAX A/C on.
2.Drive with the windows open for a shortperiod of time.
Recommended Settings forCooling
1.Adjust the blower motor speed to thecenter setting.
2.Adjust the temperature control to themidway point of the cold settings.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingClimate Control (If Equipped)

Information Display Procedure
Start your vehicle engine and when it hasreached the normal operating temperature,arrow through the display to get to theDiesel Particulate Filter Status on theTruck Info tab. Exhaust Filter XX%/FULLdisplays. Operator commandedregeneration can only be initiated whenFULL See Information Display Control(page 53). If a message advising that theexhaust filter is full appears in theinformation display, press and hold the OKbutton to initiate Exhaust Cleaning. Ifsuccessful, a second prompt appearsregarding exhaust position required toinitiate operator commanded regeneration.Be sure to understand each prompt. If youare not sure what is being asked by eachprompt, contact an authorized dealer. Ifthe exhaust system meets the positionrequirements then press and hold the OKbutton to fully activate the OperatorCommanded Regeneration. The displayconfirms the operation has started andwhen it has finished.
You can also drive to clean the filter.
When the system is at the pointof oversaturation, the serviceengine warning lamp illuminatesand a message appears in the informationdisplay. You cannot initiate filter cleaning.You must have your vehicle checked assoon as possible.
Once operator commanded regenerationstarts, engine speed increases toapproximately 1200 rpm and the coolingfan speed may increase. You will hear achange in audible sound due to enginespeed and cooling fan speed increases.
It is not necessary to open the hood on theengine compartment. Once operatorcommanded regeneration completes, theengine speed returns to normal idling. Theexhaust system remains very hot forseveral minutes even after regeneration is
complete. Do not reposition the vehicleover materials that could burn until theexhaust system has had sufficient time tocool. Depending on the amount of sootcollected by the diesel particulate filter,ambient temperature and altitude,operator commanded regeneration lastsapproximately 30 minutes.
Operator Commanded Regenerationwith Automatic Regeneration Control(If Equipped)
If your vehicle is operated with significantstationary operation, low speed drivecycles less than 25 mph (40 km/h), shortdrive cycles, drive time less than 15 minutesor the vehicle does not fully warm up,passive and active regeneration may notsufficiently clean the diesel particulatefilter system. You can switch off automaticregeneration until better driving conditionsare available, for example steady highspeed driving. You can then switchautomatic regeneration back on to cleanthe diesel particulate filter.
Switching Automatic RegenerationControl On and Off
To switch operator commandedregeneration on and off, use theinformation display control on the steeringwheel. See Information Display Control(page 53). Scroll through the Settings tabto ensure there is a check in the box nextto Auto Regeneration, this means it isactive. To deactivate Auto Regeneration,uncheck the box. A message appears “AutoExhaust Cleaning Off” along with an iconindicating that Auto Exhaust Cleaning isdisabled. The icon stays illuminated untilyou switch Auto Exhaust Cleaning back onby checking the box.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingEngine Emission ControlE67028

9.Start your vehicle.
Perform Steps 4 through 8 in reverse order,making sure to engage the hinge pivotsbetween the upper and lower halves of theshroud. Keep slight pressure in the forwarddirection as you rotate the halves together.
If Your Vehicle Gets Stuck in Mudor Snow
Note:Do not rock your vehicle if the engineis not at normal operating temperature ordamage to the transmission could occur.
Note:Do not rock your vehicle for morethan a minute or damage to thetransmission and tires could occur, or theengine could overheat.
If your vehicle is stuck in mud or snow, youcould rock it out by shifting betweenforward and reverse gears, stoppingbetween shifts in a steady pattern. Presslightly on the accelerator in each gear.
POWER TAKE-OFF (IF EQUIPPED)
Auxiliary equipment called power take-off,or PTO, is often added to the engine ortransmission to operate utility equipment.Examples include a wheel-lift for towtrucks, cranes, tools for construction or tireservice and pumping fluids. PTOapplications draw auxiliary horsepowerfrom the powertrain, often while the
vehicle is stationary or mobile. In thestationary condition, there is limitedcooling air flow through the radiator andaround the vehicle that normally occurswhen a vehicle is moving. The aftermarketPTO system installer, having the mostknowledge of the final application, isresponsible for determining whetheradditional chassis heat protection orpowertrain cooling is required and alertingthe user to the safe and proper operation.
Your vehicle is approved for use as aStationary Mode, SplitShaft Mode orMobile Mode power source within the limitsand operating guidelines detailed in theFord Truck Body Builders Layout Book,found at https://fordbbas.com/home andthrough the Ford Truck Body BuildersAdvisory Service. The transmission powersource modes are engine specific.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTransmissionE163186

ESSENTIAL TOWING CHECKS
See Load limits in the Load Carryingchapter for load specification terms foundon the tire label and Safety Compliancelabel and instructions on calculating yourvehicle's load.
Remember to account for the trailertongue weight as part of your vehicle loadwhen calculating the total vehicle weight.
Hitches
Do not use a hitch that either clamps ontothe bumper or attaches to the axle. Youmust distribute the load in your trailer sothat 10-15% of the total weight of thetrailer is on the tongue.
Safety Chains
Note:Do not attach safety chains to thebumper.
Always connect the safety chains to theframe or hook retainers of your vehiclehitch.
To connect the safety chains, cross thechains under the trailer tongue and allowenough slack for turning tight corners. Donot allow the chains to drag on the ground.
Trailer Brakes
WARNING: Do not connect atrailer's hydraulic brake system directlyto your vehicle's brake system. Yourvehicle may not have enough brakingpower and your chances of having acollision greatly increase.
Electric brakes and manual, automatic orsurge-type trailer brakes are safe if youinstall them properly and adjust them tothe manufacturer's specifications. Thetrailer brakes must meet local and federalregulations.
The rating for the tow vehicle's brakingsystem operation is at the gross vehicleweight rating, not the gross combinedweight rating.
Trailer Lamps
WARNING: Never connect anytrailer lamp wiring to the vehicle's taillamp wiring; this may damage theelectrical system resulting in fire. Contactyour authorized dealer as soon aspossible for assistance in proper trailertow wiring installation. Additionalelectrical equipment may be required.
Trailer lamps are required on most towedvehicles. Make sure all running lights, brakelights, turn signals and hazard lights areworking.
Before Towing a Trailer
Practice turning, stopping and backing upto get the feel of your vehicle-trailercombination before starting on a trip.When turning, make wider turns so thetrailer wheels clear curbs and otherobstacles.
When Towing a Trailer
•Check your hitch, electrical connectionsand trailer wheel lug nuts thoroughlyafter you have traveled 50 mph(80 km/h).
•When stopped in congested or heavytraffic during hot weather, place thetransmission in park (P) or neutral (N)to aid engine and transmission coolingand to help air conditioningperformance.
•Turn off the speed control with heavyloads or in hilly terrain. The speedcontrol may turn off automaticallywhen you are towing on long, steepgrades.
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2024 F-650/750 (TBC) , enUSA, Edition date: 202210, First-PrintingTowing