Points FORD FIESTA 2007 Workshop Manual

100-02-2 Jacking and Lifting 100-02-2
DESCRIPTION AND OPERATION
Jacking
A WARN1NG:Only the specified jacking
points may be used for jacking up and
supporting the vehicle.
A CAUTI0N:Park the vehicle on a flat, level
and stable surface. If the vehicle must be
lifted on a soft surface, the supporting forces
must be spread by using a suitable(:
base under the jack. Place a wheel chock
against the wheel opposite the jack. Failure
to follow these instructions may result in
personal injury.
In order to prevent damage to the rocker panel
moulding (if equipped), the covers must be
removed at the relevant locations in the rocker
panel moulding before raising the vehicle.
2006.0 Fiesta 1212006 GI 67070en
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100-024 Jacking and Lifting 100-02-4
DESCRIPTION AND OPERATION
Adapters for jacking points
2006.0 Fiesta 1212006 GI 67070en
Item
I
2
3
Description
Adapter with locating plate and rear jacking point (viewing angle from below the vehicle)
Adapter with locating plate and rear jacking point
Adapter with locating plate in conjunction with the trolley jack
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100-02-5 Jacking and Lifting 100-02-5
DESCRIPTION AND OPERATION
Lifting
/' A WARNING:Only raise the vehicle at the A CAUTI0N:Place blocks underneath the
specified lifting points. hoist points
if a two-column hoist is used.
- -- --
2006.0 Fiesta 1212006 GI 67072en
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206-00-1 3 Brake System - General Information 206-00-1 3
DIAGNOSIS AND TESTING
TEST CONDITIONS DETAILSIRESU LTSIACTIONS
I B2: CHECK BRAKE SYSTEM FOR LEAKAGE 1
rn Check the brake master cylinder reservoir
sealing points and external brake and clutch
system for leaks. Refer to the brake master
cylinder component tests in this section.
Does the system leak?
-+ Yes
REPAIR as necessary. ADD fluid and BLEED
the brake system. REFER to: (206-00 Brake
System
- General Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General Procedures).
TEST the system for normal operation.
183: CHECK BRAKE WARNING SWITCH OR WIRING I
I rn Ignition switch in position II. I
Remove the brake master cylinder reservoir
filler cap or switch. Allow the float to rest at its
lowest point.
Does the brake warning indicator illuminate?
-+ Yes
The switch or wiring is OK. TEST the system
for normal operation.
-+ No
REFER to: lnstrument Cluster - Vehicles Built I Up To: 1012005 (41 3-01 Instrument Cluster,
I Diagnosis and Testing).
PINPOINT TEST C : VIBRATION WHEN BRAKES ARE APPLIED
TEST CONDITIONS
DETAl LSIRESU LTSIACTIONS
Cl : ROAD TEST THE VEHICLE
Road test the vehicle without applying the
brakes at 40-80 kmlh (25-50 mph).
Is a vibration present?
-+ Yes
REFER to: Noise, Vibration and Harshness
(NVH) (1 00-04 Noise, Vibration and Harsh-
ness, Diagnosis and Testing).
After servicing, TEST the system for normal operation.
-+ No
GO to C2.
2006.0 Fiesta 1212006 G28494en
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206-00-1 5 Brake System - General Information 206-00-1 5
DIAGNOSIS AND TESTING
PINPOINT TEST D : PEDAL GOES DOWN FAST
Dl : ROAD TEST THE VEHICLE
rn Road test the vehicle and apply the foot brake.
Was the brake pedal effort normal?
+ Yes
Vehicle OK.
+ No
GO to
D2.
D2: CHECK BRAKE FLUID LEVEL
Check the brake master cylinder reservoir fluid
level.
Is the fluid level acceptable?
+ Yes
GO to D3.
+ NO
CHECK the brake master cylinder reservoir
sealing points for leaks. REFER to the brake
master cylinder component tests in this
section. ADD fluid and BLEED the brake
system. REFER to: (206-00 Brake System
-
General Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General
Procedures).
TEST the system for normal operation.
/
2006.0 Fiesta 12/2006 G28494en
TEST CONDITIONS
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206-00-1 9 Brake System - General Information 206-00-1 9
DIAGNOSIS AND TESTING
PINPOINT TEST F : PEDAL IS LOW OR FEELS SPONGY
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS I I F1: ROAD TEST THE VEHICLE
rn Road test the vehicle and apply the foot brake.
Did the brake pedal feel spongy?
1 Ehicle OK.
I F2: CHECK BRAKE FLUID LEVEL I
rn Check the brake master cylinder reservoir fluid
level.
Is the fluid level OK?
-+ Yes
GO to F3.
-, No
CHECK the brake master cylinder reservoir
sealing points. REFER to the component tests.
ADD fluid and BLEED the brake system.
REFER to: (206-00 Brake System
- General
Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General
Procedures). TEST the system for normal operation.
I F3: CHECK FILLER CAP VENT I
rn Check if the filler cap vent holes are clogged or
dirty.
Was a concern found?
-+ Yes
CLEAN as necessary. TEST the system for
normal operation.
2006.0 Fiesta 1212006 G28494en
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206-02-8 o Drum Brake 206-02-8
REMOVAL AND INSTALLATION
Detach the brake shoes from the wheel 11. Disconnect the parking brake cable from
cylinder. the
brake shoe.
I
9. Remove the brake shoe return springs. 12. Remove the brake shoes.
Installation
I. N0TE:Make sure that the brake shoe adjuster
is fully released.
N0TE:lnstall a new parking brake cable retaining
clip.
To install, reverse the removal procedure.
Apply grease to the brake shoe adjuster strut.
Clean the backing plate and apply silicon
dieletic compound to the brake shoe contact
points.
10. Remove the brake shoe adjuster from the 2, Adjust the parking brake cable. For
brake shoes.
additional information, refer to
Section
206-05 [Parking Brake and
Actuation].
2006.0 Fiesta 1212006 G149887en
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206-03-6 Front Disc Brake 206-03-6
REMOVAL AND INSTALLATION
Installation
1. CAUTIONS:
A~hen the brake caliper piston is retracted
into the piston housing, brake fluid will be
displaced into the brake fluid reservoir.
Asupport the brake caliper during brake
caliper piston retraction.
Using the special tool, retract the brake
caliper piston.
2. CAUTIONS:
ADO not twist the brake hose when
installing the brake caliper to prevent
damage to the brake hose.
A~ake sure that the brake hose is correctly
located in the brake hose support bracket to
prevent damage to the brake hose.
A~ake sure that the brake hose retaining
clip is located on the underside of the brake
hose support bracket to prevent damage to
the brake hose.
To install, reverse the removal procedure.
Apply grease to the brake pad contact points.
3. Fully depress and release the brake pedal.
4. Check the fluid level in the brake fluid
reservoir and top up if necessary with brake
fluid.
2006.0 Fiesta 1212006 GI 49890en
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206-03-8 Front Disc Brake 206-03-8
REMOVAL AND INSTALLATION
To install, reverse the removal procedure.
Apply grease to the brake pad contact points.
2. Bleed the brake system. For additional
information, refer to: (206-00 Brake System
- General Information)
Brake System Bleeding (General
Procedures),
Brake System Pressure Bleeding (General
Procedures).
2006.0 Fiesta 1212006 GI49891 en
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206-0417 Rear Disc Brake 206-0417
REMOVAL AND INSTALLATION
Using the special tool, retract the brake
caliper piston.
2. N0TE:Make sure that the brake pad contact
points are clean and free from contamination.
To install, reverse the removal procedure.
3. Fully depress and release the brake pedal.
4. Check the fluid level in the brake fluid
reservoir and top up
if necessary with brake
fluid.
2006.0 Fiesta 1212006 G427695en
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