air con FORD FIESTA 2007 Owners Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
2. Install the bolts.
I I. Connect the generator electrical connector.
12. Connect the throttle plate control motor
(DC-ISC) electrical connector.
13. Connect the temperature and manifold
absolute pressure (T-MAP) sensor electrical
connector.
14. Attach the oil level indicator tube to the
intake manifold.
15. Connect the knock sensor (KS) electrical
connector.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-26 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303-01 A-26
IN-VEHICLE REPAIR
16. Connect the evaporate emission (EVAP)
hose to the EVAP valve.
17. Connect the brake booster vacuum line to
the intake manifold.
19. Connect the engine wiring harness
electrical connector.

20. Install the intake manifold lower retaining
bolt and the generator bracket retaining
bolts.
18. Connect the positive crankcase ventilation
(PCV) hose to the PCV.
21. Install the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
22. Attach the power steering fluid reservoir to
the bracket.
23. Install the air cleaner. For additional
information, refer to Section
3031 2 [Intake
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-27 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 A-27
IN-VEHICLE REPAIR
24. Connect the battery ground cable. For
additional information, refer to
I Section 414-01 [Battery, Mounting and
' Cables].
-
2006.0 Fiesta 1212006 GI 83728en
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Engine - I .25L Duratec-1 6V (Sigma)llm4L
303-01 A-28 Duratec-1 6V (Sigma)llm6L Duratec-1 6V (Sigma) 303-01 A-28
IN-VEHICLE REPAIR
Valve Cover(21 141 0)
Materials 4. Remove the valve cover. (. ,
Name Specification
I Silicone grease IESE-MlC171-AA I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result
in
personal injury.
1. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Disconnect the spark plug electrical
connectors and detach the wires from the
valve cover.
Installation
1. N0TE:Check the valve cover gasket for
damage and install a new valve cover gasket
if necessary.
N0TE:lnstall the stud bolts to positions 5 and 6.
Install the valve cover.
Tighten the bolts in the sequence shown in
three stages.
Stage 1: Tighten bolt 1 by 3 to 4 turns.
Stage 2: Tigthen bolts 1 through 13 to 3 Nm.
Stage 3: Tigthen bolts 1 through 13 to 9 Nm.
2m ACAUTION:~~~ a suitable blunt object to
avoid damage to the spark plug connector
gasket. Coat the inside of the spark plug
connector with silicone grease to depth of
5-10 mm.
- - --
2006.0 Fiesta 1212006 GI 83729en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L I 303-01 Am29 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-29
IN-VEHICLE REPAIR
Connect the spark plug electrical connectors
and attach the wires to the valve cover.
3. Install the air cleaner. For additional
information, refer to Section 303-1
2 [Intake
Air Distribution and Filtering].
4. Connect the battery ground cable. For
additional information, refer to
Section 414-01 [Battery, Mounting and
Cables].
2006.0 Fiesta 1212006 GI 83729en
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Engine - 1.25L Duratec-16V (Sigma)llI4L
303-01 A-34 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma)
303-01 A-34
IN-VEHICLE REPAIR
Install the camshafts and camshaft bearing 7. Install the timing belt.
caps.
For additional information, refer to: Timing
Tighten the camshaft bearing cap retaining Belt (303-01 Engine - 1.25L Duratec-1 6V
bolts in the sequence shown in three stages. (Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Stage 1: One half turn on each bolt until all Duratec-1 6V (Sigma), Invehicle Repair).
of the camshaft bearing caps are in contact
with the cylinder head.
Stage
2: 7 Nm.
Stage
3: 45 degrees.
4. Adjust the valve clearances.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine -
1.25L Duratec-1 6V (Sigma)ll.4L
, Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma), General Procedures).
5. NOTE:
Install new camshaft seals.
N0TE:Coat the camshaft journals and camshaft
seal lip with clean engine oil.
Using the special tool, install the camshaft
seals.
6. N0TE:Do not fully tighten the camshaft
pulley retaining bolts at this stage. Make sure
the camshaft
pulleys turn on the camshafts.
Install the camshaft pulleys.
2006.0 Fiesta 1212006 GI 83731 en
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Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
303-01 A-37 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01A-37
IN-VEHICLE REPAIR
Timing Belt(21 304 0)
Gauge, Bolt Angle
303-1 74
' Special Tool(s)
# 15030A
Locking Tool, Timing Belt
I Tensioner
303-1054
Universal Flange Holding
Wrench
205-072
303748
General Equipment
Locking Tool, Crankshaft
303-748
I Trolley jack I
General Eaui~ment
I Wooden block I - --
Materials
Name
S~ecification
High-Temperature
Grease
Removal
All vehicles
1. Remove the valve cover.
For additional information, refer to: Valve
Cover
(303-01A Engine - 1.25L Duratec-1 6V
(Sigma)ll.4L Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma), In-vehicle Repair).
2. Loosen the coolant pump pulley retaining
bolts.
3. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)/l.GL Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning (303-05 Accessory
Drive, Removal and Installation).
2006.0 Fiesta 1212006 GI 83738en
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Engine - I .25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
4. Remove the crankshaft pulley. 8. Detach the power steering fluid reservoir
from the bracket and position
it to one side. f
5. Remove the coolant pump pulley.
6. Remove the timing belt cover retaining bolts.
9. Detach the coolant expansion tank from the
bracket and position
it to one side.
1. Remove the timing belt upper cover retaining
bolts. 10. Disconnect the generator electrical
connector.
2. Remove the timing belt lower cover retaining
bolts.
Remove the lower cover.
7. Lower the vehicle.
11. Detach the generator from the engine.
1. Loosen the bolt.
2. Remove the bolt.
2006.0 Fiesta IZIZOO~ GI 83738en
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Engine - I .25L Duratec-1 6V (Sigma)llm4L
303-01A-45 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-45
IN-VEHICLE REPAIR
lnstall the engine front mount.
27. Remove the
trolley jack.
28. Attach the generator.
1. lnstall the stud and nut.
2. lnstall the bolt.
3. Tighten the bolt.
31. lnstall the timing belt upper cover retaining
bolts.
32. N0TE:Do not tighten the coolant pump
pulley retaining bolts at this stage.
lnstall the coolant pump pulley.
I 33. lnstall the accessory drive belt.
29. Connect the generator electrical connector.
For additional information, refer to:
Accessory Drive
Belt - 1.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive,
Removal and
Installation).
30. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-0 1 A-47 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-47
IN-VEHICLE REPAIR
Exhaust Manifold(21 187 0)
i Special Tool(s1 2. Remove the air cleaner.
--
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
Adapter for 303-290A
303-290-02 (21 -1 40-02)
21 14002
General Equipment
21 14003
I Exhaust wrap I
Adapter for 303-290A
303-290-03A (21
-1 40-03A)
Removal
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
3. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
4m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
support wrap or
suitable splint.
5. Detach the exhaust flexible pipe from the
catalytic converter.
Discard the gasket and the nuts.
1. Disconnect the battery ground cable. - -
For additional information, refer to: Battery 6.
Detach the exhaust system insulators from
Disconnect
(414-01 Battery, Mounting and the
exhaust brackets and position it to one
Cables, General Procedures). side.
2006.0 Fiesta 12/2006 GI 83739en
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