FORD FIESTA 2007 Workshop Manual

Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
(AW81-40)
REMOVAL AND INSTALLATION
5. Remove the transmission fluid cooler.
Installation
I. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
(
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
-- --
2006.0 Fiesta 1212006 G388009en
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TransmissionlTransaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-6 (AW81-40)
307-0216
REMOVAL AND INSTALLATION
Transmission Fluid Cooler Tubes(l7 857 0)
Removal See - Transmission Fluids.
A WARNING:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result
in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. Raise and support the vehicle.
For additional information, refer to: Lifting
(1
00-02 Jacking and Lifting, Description
and Operation).
*' AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTl0N:Plug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Detach the transmission fluid cooler lines
from the transmission.
I. Push the transmission fluid cooler line quick
release connector toward the transmission.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
automatic transmission.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
3m AWARNING:~~~~ releasing the
transmission fluid, take care to prevent
scolding. Failure to follow this instruction
may result
in personal injury.
A CAUTI0N:PIug the transmission fluid
cooler lines to prevent fluid loss or dirt
ingress.
For additional information, refer to: Health
and Safety Precautions (1
00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
N0TE:Mark the position of the feed and return
lines to aid installation.
Remove the transmission fluid cooler lines.
1. Push the transmission fluid cooler line quick
release connector toward the transmission
fluid cooler.
2. Press together the retaining tabs and detach
the transmission fluid cooler line from the
transmission fluid cooler.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
2006.0 Fiesta 1212006 G388010en
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Transmission/Transaxle Cooling - Vehicles
With: 4-Speed Automatic Transmission
307-02-7 (AW81-40) 307-02-7
REMOVAL AND INSTALLATION
See - Transmission Fluids.
Installation
1. N0TE:Make sure the transmission fluid
cooler lines are installed in the correct
positions.
To install, reverse the removal procedure.
2. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check
(307-01
Automatic TransmissionlTransaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW8140), General
Procedures).
2006.0 Fiesta 1212006 G388010en
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
CSpeed Automatic
Transmission
(AW81-40)
I I
SECTION 307-05 Automatic Transmission/Transaxle
External Controls -Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
............................................ Specifications..
DESCRIPTION AND OPERATION
External Controls ........................................................................\
........................................
........................................................................\
.................................... Selector lever cable
GENERAL PROCEDURES
Selector Lever Cable Adjustment ........................................................................\
................
PAGE
REMOVAL AND INSTALLATION
i 1 ........................................................................\
.................... Brake Shift Interlock Actuator. 307-05-6
........................................................................\
.................................. Selector Lever Cable 307-05-7
Selector Lever
........................................................................\
............................................. 307-05-1 0
Selector Lever Bezel..
........................................................................\
........................... 307-05-1 2
Selector Lever Knob ........................................................................\
................................... 307-05-1 3
DISASSEMBLY AND ASSEMBLY
Selector Lever.. ........................................................................\
........................................... 307-05-1 4
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
Transmission
(AW81-40)
SPECIFICATIONS
Lubricants. Fluids, Sealers and Adhesives
I l tem 1 Specification
1 Grease I S-MlC1021-A
Torque Specifications
Selector lever assembly 9 - 80
Description
2006.0 Fiesta 1212006 ~388011 en
l b-i n
Nm I b-f t
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Automatic Transmission/Transaxle External
Controls
- Vehicles With: 4-Speed Automatic
Transmission (AW81-40)
DESCRIPTION AND OPERATION
External Controls
Selector lever cable
2006.0 Fiesta 1212006 G357360en
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Automatic Transmission/'rransaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-4 Transmission (AW81-40) 307105-4
DESCRIPTION AND OPERATION
I 1 (Ball head I
1 2 1 Selector lever cable I
1 3 I Adjustment device I
1 4 ( Selector shaft lever I
The selector lever cable is clipped onto a ball head
on the selector lever.
At the transmission end it is clipped onto the ball
head on the selector shaft lever.
The cable is moved in an axial direction by
operation of the selector lever.
The selector shaft lever converts the axial motion
into a rotation of the selector shaft.
The adjustment device for the selector lever cable
is located at the transmission end of the cable.
2006.0 Fiesta 1212006 G357360en
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Automatic Transmission/Transaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-5 Transmission (AW81-40) 307-05-5
GENERAL PROCEDURES
Selector Lever Cable Adjustment
Adjustment Move the transaxle selector lever to the "D"
1. Shift the selector lever to the "D" (DRIVE) (DRIVE) position.
position.
2. Raise and support the vehicle.
5. N0TE:Ensure that the selector lever cable
adjustment mechanism is locked.
- -
For additional information, refer to: Lifting Press
in the selector lever cable adjustment
(1 00-02 Jacking and Lifting, Description mechanism
locking clip fully.
and Operation).
3. Release the selector lever cable adjustment
1, ' mechanism locking clip.
6. Lower the vehicle.
7. Start the engine and move the selector lever
through all the gear positions. Wait until each
4. N0TE:ln the "D" (DRIVE) position the gear engages
when moving through the gear
transmission range (TR) sensor locking positions.
washer pointer will be aligned with the line
8. Check that the selector lever position
scribed on the TR sensor body. indicator corresponds to the position of the
selector lever, repeat the adjustment
procedure if necessary.
9. Move the selector lever into the "P" (PARK)
position and switch off the engine.
2006.0 Fiesta 1212006 G388012en
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
307-05-6 Transmission (AW81-40) 307-05-6
REMOVAL AND INSTALLATION
Brake Shift Interlock Actuator
Removal
1. Remove the floor console. 3. Install the bolt.
2. Disconnect the overdrive (OID) switch
electrical connector (selector lever assembly
shown removed for clarity).
3. Remove the brake shift interlock actuator.
1. Remove the bolt.
2. Remove the knob.
3. Remove the brake shift interlock actuator.
Installation
1. Install the brake shift interlock actuator.
1. Install the brake shift interlock actuator.
2. Position the knob.
2. Connect the OID switch electrical connector
(selector lever assembly shown removed for
clarity).
3. Install the floor console.
2006.0 Fiesta 1212006 G294547en
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