cam FORD FIESTA 2007 Workshop Manual

303-0518 Accessory Drive 303-0518
DIAGNOSIS AND TESTING
5. Heavy deposits in the grooves. Possible
noise and stability concern. INSTALL a new
belt.
REFER to: Accessory Drive Belt - 1.3L
Duratec-8V (Rocam) (303-05 Accessory
Drive,
Removal and lnstallation)
1 Accessory Drive Belt - 1.4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive,
Removal and lnstallation)
1 Power Steering Pump Belt - 1.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive, Removal and
Installation)
1 Accessory Drive Belt - I .4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning (303-05
Accessory Drive,
Removal and Installation)
1 Accessory Drive Belt - I .4L Duratorq-TDCi
(DV)
Diesel (303-05 Accessory Drive,
Removal and lnstallation)
1 Accessory Drive Belt - I .6L Duratorq-TDCi
(DV)
Diesel (303-05 Accessory Drive,
Removal and lnstallation)
1 Accessory Drive Belt - 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and lnstallation).
6. Heavy deposits in the grooves. Possible
noise and stability concern. INSTALL a new
belt.
REFER to: Accessory Drive Belt - I .3L
Duratec-8V
(Rocam) (303-05 Accessory
Drive,
Removal and Installation)
1 Accessory Drive Belt - I .4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive, Removal and
lnstallation)
1 Power Steering Pump Belt - I .4L
Duratec-1
6V (Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive,
Removal and
Installation)
1 Accessory Drive Belt - I .4L Duratec-16V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning (303-05
Accessory Drive,
Removal and lnstallation)
1 Accessory Drive Belt - 1.4L Duratorq-TDCi
(DV)
Diesel (303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 1.6L Duratorq-TDCi
(DV)
Diesel (303-05 Accessory Drive,
Removal and Installation)
1 Accessory Drive Belt - 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal (
and lnstallation).
Fraying - Vehicles without accessory drive belt
tensioner built up to
0212003
Due to the manufacturing process, the belt edge
may appear frayed, but this frayed appearance
does not
necessarily affect the durability or
performance of the
belt. If a concern is raised
during a service or repair over the
level of fraying,
the condition of the
belt should be compared
against the
illustrations.
2006.0 Fiesta 1212006 G346263en
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Accessory Drive
DIAGNOSIS AND TESTING
2. Fraying just starting. Not considered a
concern. No action required.
3. Slight fraying. Not considered a concern. No
action required.
4. High amount of fraying without cord cuts.
INSTALL a new accessory drive belt.
REFER to: Accessory Drive Belt
- 1.3L
Duratec-8V (Rocam) (303-05 Accessory
Drive, Removal and lnstallation)
1 Accessory Drive Belt
- 1.4L Duratec-l6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive, Removal and lnstallation)
1 Power Steering Pump Belt
- 1.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive, Removal and
Installation)
I Accessory Drive Belt - 1.4L Duratec-l6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning (303-05
Accessory Drive, Removal and lnstallation)
I Accessory Drive Belt - 1.4L Duratorq-TDCi
(DV) Diesel (303-05 Accessory Drive,
Removal and lnstallation)
1 Accessory Drive Belt
- 1.6L Duratorq-TDCi
(DV) Diesel (303-05 Accessory Drive,
Removal and lnstallation)
I Accessory Drive Belt - 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and lnstallation).
Symptom Chart
Symptom Chart 5.
High amount of fraying with cord cuts.
INSTALL a new accessory drive belt.
f-
REFER to: Accessory Drive Belt - 1.3L (
Duratec-8V (Rocam) (303-05 Accessory
Drive, Removal and lnstallation)
l Accessory Drive Belt - 1.4L Duratec-1 6V
(Sigma)Il.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive, Removal and lnstallation)
I Power Steering Pump Belt - 1.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma), Vehicles With: Air Conditioning
(303-05 Accessory Drive, Removal and
Installation)
I Accessory Drive Belt - 1.4L Duratec-I 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning (303-05
Accessory Drive, Removal and lnstallation)
I Accessory Drive Belt - 1.4L Duratorq-TDCi
(DV) Diesel (303-05 Accessory Drive,
Removal and lnstallation)
I Accessory Drive Belt - 1.6L Duratorq-TDCi
(DV) Diesel (303-05 Accessory Drive,
Removal and lnstallation)
I Accessory Drive Belt - 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
Incorrect fitment
Belt noise can be generated by the belt being
incorrectly fitted on the pulley as shown in the
following illustration. Make sure that all the V
grooves on the belt contact correctly with the
pulley.
5. If the cause is not visually evident, verify the
symptom and refer to the Symptom Chart.
2006.0 Fiesta 1212006 G346263en
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303-05-1 2 Accessory Drive 303-05-1 2
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
I. .
2006.0 Fiesta 1212006 G346263en
Accessory drive belt incorrectly
installed.
Pulley(s).
CHECK
the accessory drive
belt is correctly installed in the
pulley grooves. INSTALL a new
accessory drive
belt as neces-
sary.
REFER to: Accessory Drive
Belt - 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive,
Removal and Installa-
tion)
1 Accessory Drive
Belt - 1.4L
Duratec-1 6V (Sigma)ll .6L
Duratec-I
6V (Sigma),
Vehicles With: Air Condi-
tioning (303-05 Accessory
Drive,
Removal and Installa-
tion)
1 Power Steering Pump
Belt -
1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air
Conditioning (303-05
Accessory Drive,
Removal
and Installation)
1 Accessory Drive Belt - I .4L
Duratec-1
6V (Sigma)ll .6L (
Duratec-I 6V (Sigma),
Vehicles Without: Air Condi-
tioning (303-05 Accessory Drive,
Removal and Installa-
tion)
1 Accessory Drive
Belt - I .4L
Duratorq-TDCi (DV)
Diesel
(303-05 Accessory Drive,
Removal and Installation)
1 Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 2.OL
Duratec-HE (M14) (303-05
Accessory Drive,
Removal
and Installation).
TEST the system for normal
operation.
CHECK the pulley(s) for
damage, freedom of rotation,
stone entrapment and
align-
ment. INSTALL new compon-
ents as necessary. TEST the
system for
normal operation.
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303-05-1 3 Accessory Drive 303-05-1 3
DIAGNOSIS AND TESTING
Symptom Possible
Sources
Lubricant or other contamina-
tion.
Action
CHECK the accessory drive
belt for contamination or
damage. RECTIFY the source
of the
leak and INSTALL a new
accessory drive
belt.
REFER to: Accessory Drive
Belt - 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive,
Removal and Installa-
tion)
I Accessory Drive Belt - 1.4L
Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma),
Vehicles With: Air Condi-
tioning (303-05 Accessory
Drive,
Removal and Installa-
tion)
I Power Steering Pump Belt -
1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air
Conditioning (303-05
Accessory Drive,
Removal
and Installation)
I Accessory Drive Belt - 1.4L
1 Duratec-I 6V (Sigma)ll .6L
Duratec-I 6V (Sigma),
Vehicles Without: Air Condi-
tioning (303-05 Accessory
Drive,
Removal and Installa-
tion)
1 Accessory Drive
Belt - 1.4L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 2.OL
Duratec-H E (M 14) (303-05
Accessory Drive,
Removal
and Installation).
TEST the system for normal
operation.
2006.0 Fiesta 1212006 G346263en
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303-05-1 4 Accessory Drive 303-05-1 4
DIAGNOSIS AND TESTING
Symptom
N0TE:Squeal is defined as a
continuous shriek, most noticeable
when the engine is being acceler-
ated or with electrical load.
Accessory drive belt squeal
N0TE:Whine is defined as a
continuous noise at the same
frequency, generally associated
with plastic pulleys.
Accessory drive belt whine
Possible Sources Action
Accessory drive belt tensioner
worn, damaged or contamin-
ated with oil.
Poor surface finish on
accessory drive belt idler pulley
flat
surface(s).
CHECK the accessory drive
belt tensioner for correct opera
tion, damage or contamination.
REFER to the Accessory Drive
Belt Tensioner Component
Test in this procedure.
INSTALL a new accessory
drive belt tensioner as neces-
sary.
REFER to: Accessory Drive
Belt Tensioner
- 1.6L
Duratorq-TDCi (DV) Diesel,
Vehicles With: Air Condi-
tioning (303-05, Removal and
Installation)
1 Accessory Drive Belt
Tensioner
- I .6L Duratorq-
TDCi (DV) Diesel (303-05
Accessory Drive, Removal and Installation).
TEST the system for normal
operation.
REMOVE the accessory drive
belt.
REFER to: Accessory Drive
Belt
- 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive, Removal and Installa-
tion)
1 Accessory Drive Belt - 1.4L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
1 Accessory Drive Belt Tensioner
- 1.6L Duratorq-
TDCi (DV) Diesel (303-05
Accessory Drive, Removal
and Installation)
I Accessory Drive Belt - 2.OL
Duratec-H E (M14) (303-05
Accessory Drive, Removal
and Installation).
INSPECT the idler
pulley(s) for
surface finish. INSTALL a new
idler
pulley(s) as necessary.
TEST the system for normal
operation.
2006.0 Fiesta 1212006 G346263en
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303-05-1 5 Accessory Drive 303-05-1 5
DIAGNOSIS AND TESTING
Symptom
N0TE:Chirp is defined as a twit-
tering noise, often intermittent
Accessory drive belt chirp Possible
Sources Action
Accessory drive belt idler pulley
bearing failure.
Pulley misalignment (usually
evident at idle). REMOVE
the accessory drive
belt.
REFER to: Accessory Drive
Belt
- 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive, Removal and Installa-
tion)
I Accessory Drive Belt - 1.4L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - I .6L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 2.OL
Duratec-HE (M14) (303-05
Accessory Drive, Removal
and Installation).
INSPECT the idler
pulley(s) for
smooth rotation. INSTALL a
new idler
pulley(s) as neces-
sary. TEST the system for
normal operation.
CHECK that the accessory
drive belt is running centrally
on the flat pulleys. TEST the
system for normal operation.
CHECK the pulleys for
excessive end float and bent
flanges.
With the engine running at idle,
use a stethoscope to identify
the source of the noise.
INSTALL new components as
necessary. TEST the system
for normal operation.
2006.0 Fiesta 121~oo6 G346263en
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303-05-1 7 Accessory Drive 303-05-1 7
DIAGNOSIS AND TESTING
REFER to: Accessory Drive Belt Tensioner -
1.6L Duratorq-TDCi (DV) Diesel, Vehicles i With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and lnstallation).
TEST the system for normal operation.
2. Detach the accessory drive belt in the area of
the accessory drive belt tensioner.
3. N0TE:The accessory drive belt tensioner
has a damping feature, which is usually a
friction device, therefore some friction within
the system is normal.
Using the correct tool, move the accessory drive
belt tensioner from its relaxed position through
its full stroke and back to the relaxed position
to make sure there is no excessive stick, grab
or bind, and to make sure there is tension on
the accessory drive belt tensioner spring.
4. Rotate the accessory drive belt tensioner pulley
and check for damage, freedom of rotation and
alignment. INSTALL a new accessory drive belt
tensioner as necessary.
Accessory Drive Belt Tensioner - Dynamic
Check
The accessory drive belt tensioner may be checked
dynamically as follows:
1. With the engine running, observe the accessory
drive belt tensioner movement. The accessory
drive belt tensioner should move (respond)
when the engine is accelerated rapidly or when
the
A/C clutch cycles ON and OFF (the degree
of movement can be up to 4 mm). If the
accessory drive belt tensioner movement is not
constant without engine acceleration or
A/C
clutch cycling, a pulley or shaft is possibly bent,
out of round, or the damping mechanism inside
the accessory drive belt tensioner may be
damaged. INSTALL a new accessory drive belt
tensioner as necessary.
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner -
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and lnstallation).
( :I. REFER to: Accessory Drive Belt Tensioner - TEST the system for normal operation.
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
2. Excessive accessory drive belt rideout (uneven
With: Air Conditioning (303-05, Removal and
depth of grooves in the accessory drive belt)
Installation). may cause excessive accessory drive belt
REFER to: Accessory Drive Belt Tensioner
- tensioner movement. Check the condition by
1.6L Duratorq-TDCi (DV) Diesel (303-05
installing a new accessory drive belt.
Accessory Drive, Removal and
installation). . REFER to: Accessory Drive Belt - 1.3~
TEST the system for normal operation. Duratec-8V (Rocam) (303-05 Accessory
Drive,
5. If the accessory drive belt tensioner meets the
above criteria, proceed to test the accessory
drive belt tensioner dynamically. If the accessory
drive belt tensioner does not meet the above
criteria, INSTALL a new accessory drive belt
tensioner.
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel, Vehicles
With: Air Conditioning (303-05, Removal and
Installation).
REFER to: Accessory Drive Belt Tensioner
-
1.6L Duratorq-TDCi (DV) Diesel (303-05
Accessory Drive, Removal and Installation).
TEST the system for normal operation. Removal and Installation).
REFER to: Accessory Drive Belt
- 1.4L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive, Removal and Installation).
REFER to: Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel (303-05 Accessory
Drive, Removal and Installation).
REFER to: Accessory Drive Belt
- 2.OL
Duratec-H E (M 14) (303-05 Accessory Drive,
Removal and Installation).
TEST the system for normal operation.
2006.0 Fiesta 12/2006 G346263en
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303-06-1 Starting System 303-06-1
SECTION 303-06 Starting System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications - vehicles with 1.25L Duratec-1 6V (Sigma)ll.3L Duratec-8V
(Rocam)/l.4L Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) engines ...... . . . . .. . . .. .. .. .
Torque Specifications - vehicles with 1.4L Duratorq-TDCi (DV)/1.6L Duratorq-TDCi (DV)
Diesel engines ........................................................................\
......................................
Torque Specifications - vehicles with 2.OL Duratec-HE (M14) engine .............................
DESCRIPTION AND OPERATION
Starting System ........................................................................\
..........................................
Starting system ........................................................................\
...........................................
DIAGNOSIS AND TESTING
Starting System ........................................................................\
..........................................
Inspection and Verification ........................................................................\
..........................
Symptom Chart ........................................................................\
...........................................
Pinpoint Tests ........................................................................\
.............................................
REMOVAL AND INSTALLATION
PAGE
Starter Motor - 1.3L Duratec-8V (Rocam)/l.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (26 204 0) 303-06-1 1
Starter
Motor - 2.OL Duratec-HE (M14) ............................. ................................................ 303-06-1 2
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303-06-5 Starting System 303-06-5
DIAGNOSIS AND TESTING
Symptom
The engine cranks slowly
Unusual starter noise
The starter spins but the engine
does not crank
Possible Sources Action
Relay.
Battery.
Starter motor.
Starter motor.
Flywheel ring gear.
Starter motor.
Flywheel ring gear.
CARRY OUT the relay
Component Test. REFER to
the wiring diagrams.
GO to Pinpoint Test B.
REFER to: Charging System
(414-00 Charging System
-
General Information,
Diagnosis and Testing).
CARRY OUT the starter motor
Component Test using WDS.
GO to Pinpoint Test C.
REMOVE the starter motor.
REFER to: (303-06 Starting
System)
Starter Motor
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-I 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V
(Sigma) (Removal and
Installation),
Starter Motor - 1.4L Duratorq-
TDCi (DV)
Diesel (Removal
and Installation).
INSPECT the starter motor
gear for damage. INSTALL a
new starter motor as neces-
sary.
INSPECT the flywheel for
damage.
REMOVE the starter
motor.REFER to: (303-06
Starting System)
Starter Motor
- 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-I 6V
(Sigma)ll .6L Duratec-I 6V
(Sigma) (Removal and
Installation),
Starter Motor - 1.4L Duratorq-
TDCi (DV)
Diesel (Removal
and Installation).
INSPECT the starter motor
gear for damage. INSTALL a
new starter motor as neces-
sary.
INSPECT the flywheel for
damage.
2006.0 Fiesta 1212006 Gl51301en
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303-06-6 Starting System 303-06-6
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Pinpoint Tests
The starter stops cranking the
engine before the engine starts
N0TE:Use a digital multimeter for all electrical
measurements.
PINPOINT TEST A
: THE ENGINE DOES NOT CRANKITHE REWY DOES CLICK
PCM.
TEST CONDITIONS
DETAILSIRESU LTSIACTIONS
I A1 : CHECK VOLTAGE TO STARTER SOLENOID I
I I Ignition switch in position Ill. I
Measure the voltage between starter motor
terminal 50, harness side and ground.
Is the voltage greater than I0 volts?
+ Yes
GO to
A2.
+ No
GO to A3.
1~2: CHECK THE VOLTAGE DROP I
Measure the voltage between starter motor
terminal 30, component side and the battery
positive
terminal.
Is the voltage less than 0.5 volts?
+ Yes
GO to A4.
+ No
CLEAN and TIGHTEN
all battery positive
cable connections. TEST the system for
normal operation. If the concern persists,
INSTALL a new battery starter motor
solenoic
cable.
REFER to: Battery to Starter Motor Solenoid
Cable - 1.3L Duratec-8V (Rocam) (41 4-0 1
Battery, Mounting and
Cables, Removal and
Installation)
I Battery to Starter Motor Solenoid Cable -
1.25L Duratec-I 6V (Sigma)ll.4L Duratec-
1
6V (Sigma)ll .6L Duratec-1 6V (Sigma)
(414-01 Battery, Mounting and
Cables,
Removal and Installation).
TEST the system for normal operation.
2006.0 Fiesta 1212006 GI 51 301 en
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