ECU FORD FIESTA 2007 Owner's Manual

2 1 1 -04-8 Steering Column 2 1 1 -04-8
DISASSEMBLY AND ASSEMBLY
Steering Column(l3 543 4)
Disassembly 2. Release the locking tangs. (:
All vehicles
1. Remove the steering wheel.
4. Remove the ignition switch.
Release the locking tangs.
3. Remove the clockspring.
1. Remove the retaining screw.
*' ACAUTION:M~~~ sure the clockspring is
not allowed to rotate. Secure in the central
position with a piece of suitable tape.
Remove the multifunction switches.
1. Depress the locking tangs.
2. Lift the switches upwards.
5. Remove the passive anti-theft system (PATS)
transceiver.
1
TIE0000392
Release the locking tangs.
Left-hand drive vehicles
6. Remove the ignition lock cylinder.
1. Insert and turn the ignition key to position 1.
2006.0 Fiesta 12/2006 G91978en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-70 Duratec-I 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-70
REMOVAL
Engine
Special Tool(s)
I I Removerllnstaller, Hose
622
General Eaui~ment
Wrench, Hydraulic Line Union
!:!-269 ( 1 3-027)
I Engine hoist I
I Securing straps I
I Workshop table I
Removal
All vehicles
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure.
For additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System
- General Information, General
Procedures).
2. Remove the air cleaner.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
3. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
4. Remove the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module

(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-77 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-77
REMOVAL
46. Disconnect the cooling fan motor and 49. Using the special tool, disconnect the
cooling fan resistor electrical connectors. coolant
hose from the distribution pipe
47. Remove the cooling fan motor and shroud. 50. Detach the lower arm from the wheel -
1. Release the cooling fan motor and shroud knuckle on both sides (right-hand side
from the retaining brackets. shown).
2. Push the coolingfan motor and shroud Remove the heat shield.
upwards and then downwards to remove.
I I 51. CAUTIONS:
48. Using the special tool, disconnect the Asupport the halfshaft. The inner joint
coolant hose from the radiator.
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:PIug the transaxle to prevent oil loss or dirt
ingress.
Using the special tool, detach the left-hand
halfshaft from the transaxle and secure it
to
one side.
Allow the oil to drain into a suitable container.
2006.0 Fiesta 1212006 GI 131 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01A-78 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303=01 A178
REMOVAL
Discard the snap ring.
53. Remove the engine support insulator.
52. CAUTIONS: Vehicles with automated gearshift
AUPPO~~ the halfshaft. The inner joint 54. Remove the gearshift actuator cover. must not be bent more than 18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
Detach the right-hand halfshaft and the
intermediate shaft from the transaxle and
secure
it to one side.
Discard the center bearing cap and locknuts.
Allow the oil to drain into a suitable container.
55.
Disconnect the gearshift actuator electrical
connector (colored black).
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll14L
Duratec-I 6V (Sigma)ll16L Duratec-1 6V (Sigma)
REMOVAL
N0TE:Using suitable securing straps, secure the Discard the nuts.
engine and the transaxle on a workshop table.
Using suitable wooden blocks support the
engine and transaxle assembly.
65. Raise the vehicle and remove the engine
and transaxle assembly.
66. Using the special tool, attach the engine
62. Remove the battery tray support bracket. and transaxle
assembly to the engine hoist.
63. Remove the engine rear mount.
Discard the nuts.
64. Remove the engine front mount.
67. Remove the starter motor and the transaxle
left-hand retaining bolt.
-
2006.0 Fiesta 1212006 G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
54. Disconnect the cooling fan motor and 57. Using the special tool, disconnect the
. cooling fan resistor electrical connectors. coolant
hose from the distribution pipe.
55. Remove the cooling fan motor and shroud. 58. Detach the lower arm from the wheel
1. Release the cooling fan motor and shroud knuckle on both sides.
from the retaining brackets. Remove
the heat shield.
2. Push the cooling fan motor and shroud
upwards and then downwards to remove.
Asupport the halfshaft. The inner joint 56. Using the special tool, disconnect the
must not be bent more than 18 degrees.
coolant hose from the radiator.
The outer joint must not be bent more than
'i
45 degrees.
59. CAUTIONS:
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent fluid loss or
dirt ingress.
For additional information, refer to: Health and
Safety Precautions
(1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Using a suitable tire lever, detach the
left-hand halfshaft from the transaxle and
secure
it to one side.
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 Am92 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 Am92
REMOVAL
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Discard the snap ring.
60. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
See - Transmission Fluids.
1 61. Remove the engine support insulator.
N0TE:Plug the transaxle to prevent fluid loss or
dirt ingress.
62m ACAUTION:D~ not support the engine
For additional information, refer to: Health and directly on the oil pan.
Safety Precautions (1 00-00 General Information, N0TE:Using suitable securing straps, secure the
Description and Operation).
enaine and the transaxle on a workshop table. - See - Transmission Fluids. Using suitable wooden blocks, support the
Detach the right-hand halfshaft and the
engine and transaxle assembly.
intermediate shaft from the transaxle and
secure
it to one side.
Discard the center bearing cap and locknuts.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
63. Remove the engine rear mount nut. ('- ;!
2006.0 Fiesta 1212006 G380458en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DISASSEMBLY
Engine(21 134 8)
Special Tool(s)
I I Slide Hammer I
I I Universal Flange Holding I
I I Locking Tool, Flywheel
21167
Mounting Stand
303-435 (2 1 -1 87)
Socket, Cylinder Head Bolt
303-392 (21 -1 67)
Mounting Bracket for 303-435
303-435-06 (21 -031
B)
I I Socket, Spark Plug
Special
Tool(s)
Adapter
for 205-047
303-633 (2 1 -227)
0 0
0 ES21212
Locking Tool, Timing Belt
Tensioner
303-1 054
Mounting Plate for
303-435-06
303-435-1 4A (21 -2 12A)
General Equipment
I Securing straps I
I Engine hoist I
I Oil filter strap wrench I
All vehicles
1. Remove the engine wiring harness.
2006.0 Fiesta 1212006 GI 54224en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 22 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-1 22
INSTALLATION
Engine
Special Tool(s) 2. Install the transaxle lower retaining bolts. \.,
622
I I Remover/lnstaller, Hose
Wrench,
Hydraulic Line Union
"-269 (I 3-027)
- --
21 068A
Clamp
303-397 (24-003)
ift tins racket, Engine
303-1 22 (2 1 -068A)
General Equipment
I Securing straps I
I Workshop table I
I Engine hoist I
Installation
All vehicles
A WARN1NG:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
I' ACAUTION:M~~~ sure that the two locating
dowels are installed.
Install the transaxle to the engine.
3m AWARNING:S~~~~~~ the engine and
transaxle assembly on wooden blocks and
secure
it with suitable securing straps.
Using the special tool and the engine hoist
position the engine and transaxle assembly
on the workshop table.
4. lnstall the transaxle right-hand retaining bolt.
2006.0 Fiesta 1212006 GII 3164en
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