ECU FORD FIESTA 2007 Manual PDF

308-03-54 Manual Transmission/Transaxle 308-0344
ASSEMBLY
3. Move the third and fourth gear shift forks to
the installation position.
8. N0TE:lnstall a rubber band to the second
selector shaft to aid assembly.
2. lnstall the snap ring.
10. N0TE:lnstall a new snap ring.
lnstall the selector shaft guide sleeve upper
snap ring.
- lnstall the input shaft, the output shaft and
the selector forks. 1. Lift the guide sleeve.
2. lnstall the snap rina.
Insert the input shaft to a depth of I
approximately 50 mm and move it slightly to
one side.
Insert the output shaft to the level of the input
shaft and engage the gear wheels.
lnstall the input shaft and the output shaft.
9. N0TE:lnstall a new snap ring.
lnstall the selector shaft guide sleeve lower
snap ring.
1. lnstall the guide sleeve.
11. Move the inner gearshift linkage to the fifth
gear.
Before pressing it downwards, turn the
selector shaft clockwise until it reaches the
reverse and fifth gear passage.
12. lnstall the 3.8 mm thick measuring shim
and secure
it with a punch mark.
2006.0 Fiesta 1212006 G23119en
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308-03-56 Manual Transmission/Transaxle 308-03-56
ASSEMBLY
in 0.05 mm and below, and rounded up to Remove the dial indicator gauge, the
the nearest tenth of a millimeter if the value
magnetic stand and the special tools.
ends in 0.06 mm and above.
17. Calculate the required adjusting shim
thickness.
Thickness of adjusting shim = measuring
shim (3.80 mm)
+ average value (0.73 mm)
+ bearing pre-load (0.14 mm) - thickness of
the Belleville washers (4.42 mm)
Example: Adjusting shim = 3.80 mm + 0.73
mm
+ 0.14 mm - 4.42 mm = 0.25 mm.
The thickness of the adjusting shim becomes
0.2 mm (rounded down from 0.25 mm).
18. Separate the transaxle housing.
lnstall the blanking plugs.
Turn the transmission approximately 180
degrees.
19. Using the special tool, remove the
differential bearing cup and the measuring
shim.
*Om ACAUTION:T~~ Belleville washers must
be installed with the inner diameter of both
washers touching.
lnstall the measured adjusting shim.
I. lnstall the Belleville washers.
2. lnstall the measured adjusting shim.
3. lnstall the bearing cone.
Using a suitable center punch, secure the
bearing cone.
- -
2006.0 Fiesta 1212006 G23119en
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308-03-62 Manual Transmission/'rransaxle 308-03-62
INSTALLATION
Transaxle - 1.25L Duratec-I 6V (Sigma)/Im4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)(l 6 1 14 0)
Special Tool(s)
Support Bar, Engine
303-290A (21
-1 40A)
Adapter for 303-290A 303-290-0
1 (2 1 -1 40-0 1 )
Adapter for 303-290A
303-290-02 (21
-1 40-02)
21 14002
I I I
General Equipment
Retaining strap
I Transmission jack I
Materials
Name Specification
Installation
Manual transmission
1 fluid
All vehicles
I. CAUTIONS:
WSD-M2C200-C
&se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
2. Install the transaxle right-hand retaining
bolts.
3. Install the transaxle lower retaining bolts.
-- -- -
2006.0 Fiesta 1212006 GI 13293en
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308=03=69 Manual Transmission/Transaxle 308=03=69
INSTALLATION
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
i
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
General Equipment , I
@ 21 14005
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-05A (2 1
- 1 40-05A)
Adapter for 303-290A
303-290-06 (21 -1 40-06)
I Transmission jack I
Materials
Name Specification
Installation
1. CAUTIONS:
A~se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
Manual transmission
1 fluid
2. Install the transaxle right-hand retaining
bolts.
WSD-M2C200-C
2006.0 Fiesta 1212006 G453417en
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309-00-5 Exhaust System 309-00-5
DESCRIPTION AND OPERATION
All exhaust systems are single-part systems. The
final muffler can be renewed separately in service.
1 In this case the pipe needs to be cut through, and
the new final muffler needs to be secured with a
servicing clamp.
2006.0 Fiesta 1212006 GI 67275en
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