ECU FORD FIESTA 2007 Owner's Guide

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 34 Duratec-1 6V (Sigma)ll .6L Duratec-I 6V (Sigma) 303-01 A-1 34
INSTALLATION
Engine - Vehicles With: Autom
Special Tool(s)
I I Remover/lnstaller, Hose (
General Eaui~ment
1 Straight edge I
I Securing straps I
atic Transaxle
2. Check the installation depth between the
transaxle flange and the torque converter c
centering spigot.
All vehicles N0TE:Make sure the torque converter centering
spigot engages in the flexplate and the transaxle
A WARNING:Do not smoke or carry lighted engages on the engine flange dowels.
tobacco or open flame of any type when
Install the transaxle to the engine.
working on or near any fuel related
components. Highly flammable vapors are 3. Install the transaxle lower retaining bolts.
always present and may ignite. Failure to I I
Workshop table
Engine hoist
follow these instructions may result in
personal injury.
'' &AUTION:T~~ torque converter must
remain at the correct installation depth
throughout the whole installation procedure.
N0TE:The torque converter hub must engage fully
in the oil pump drive gear.
Check the installation depth of the torque
converter.
*' &AUTION:M~~~ sure that the two locating
dowels are installed.
1. Lay a straight edge on the transaxle flange. I
2006.0 Fiesta 1212006 G380459en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 Am1 35 Duratec-1 6V (Sigma)/l.GL Duratec-1 6V (Sigma)
303-01 A-1 35
INSTALLATION
4m AWARNING:S~~~~~~ the engine and 7. Install the starter motor.
transaxle assembly on wooden blocks and
secure
it with suitable securing straps.
Using the special tool and the engine hoist
position the engine and transaxle assembly
on the workshop table.
8. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
9. Position the engine and transaxle assembly
5. Install the transaxle right-hand retaining in
the engine compartment.
bolts.
Carefully lower the vehicle.
6. N0TE:lnstall new torque converter retaining
nuts.
Install the torque converter retaining nuts.
Rotate the torque converter to gain access
to the remaining studs. 10.
N0TE:lnstall new engine
front mount
retaining nuts.
N0TE:Do not tighten the engine front mount
retaining bolts and nuts at this stage.
Install the engine front mount.
11. N0TE:lnstall new engine rear mount center
retaining nut.
N0TE:Do not tighten the engine rear mount center
retaining nut at this stage.
2006.0 Fiesta iz12006 G380459en
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303-01 B-12 Engine - 2.OL Duratec-HE (M14) 303-01 B-12 --
DESCRIPTION AND OPERATION
Crankshaft pulley
Item Description
1 2 1 Crankshaft front seal I
1 3 1 Engine front cover I
1 4 1 Friction washer I
1 5 1 Crankshaft pulley I
1 6 1 Crankshaft pulley retaining bolt I
1 7 1 M6 bolt I
The crankshaft pulley forms a unit with the rotor
for indicating the crankshaft position.
It is secured to the crankshaft by the contact
pressure of the retaining bolt (free to turn on the
seat on the crankshaft).
The crankshaft pulley retaining bolt must be changed after removal.
The crankshaft pulley is positioned with the aid of
an
M6 bolt.
N0TE:The M6 bolt must never be used as support
when tightening the crankshaft pulley retaining bolt
as this could damage the engine front cover.
2006.0 Fiesta 1212006 G461395en
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303-01 B-42 Engine - 2.OL Duratec-HE (M14) 303-01 B-42 -
IN-VEHICLE REPAIR
18. Remove the cylinder block lower blanking
plug and install the special tool.
19. Lower the vehicle.
20. Remove the engine front cover upper
blanking plug.
3. Install a suitable M6 x 18 mm bolt through
the blanking plug to secure the timing chain
guide in the detensioned position.
22m ACAUTION:H~I~ the camshaft by the
hexagon with an open-ended wrench to
stop it from turning.
21 ACAUTION:T~ detension the timing chain,
make sure the timing chain tensioner N0TE:Using a suitable piece of wire, prevent the
ratchet is in the released position. timing chain and the sprocket from dropping into
the timing case.
Detension the timing chain. -
Loosen the camshaft sprockets retaining
1. Using a suitable screwdriver, unlock the bolts.
timing chain tensioner ratchet.
2. Carefully turn the exhaust camshaft by the Detach the exhaust camshaft sprocket
hexagon in the normal direction of rotation, together
with the timing chain from the
exhaust camshaft.
to detension the timing chain tensioner.
2006.0 Fiesta 1212006 G451293en
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303-01 B-44 Engine - 2.OL Duratec-HE (M14) 303-01 B-44
IN-VEHICLE REPAIR
6. Install the special tool. Tighten
the camshaft sprocket retaining
bolts.
,
7. Coat the engine front cover upper blanking
plug with sealant.
11. Remove the special tool.
8. Tension the timing chain.
Remove the timing chain guide securing bolt
and install the engine front cover upper
blanking plug.
12. Raise and support the vehicle. For
additional information, refer to: (1
00-02
Jacking and Lifting) I I Jacking (Description and Operation),
9. N0TE:Only rotate the crankshaft in the Lifting
(Description and Operation).
normal direction of rotation.
13. Remove the special tool.
Rotate the crankshaft until piston No.
I is at
TDC.
10.
N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
14.
N0TE:Only rotate the crankshaft in the <
normal direction of rotation.
2006.0 Fiesta 1212006 G451293en
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303-01 B-45 Engine - 2.OL Duratec-HE (M14) 303-01 B-45
IN-VEHICLE REPAIR
Rotate the crankshaft approximately one and
Using a M6 x 18 mm bolt, check the position
three quarter revolutions until piston No.
I of the crankshaft pulley. 1 is 45 degrees before TDC.
18. Lower the vehicle.
15. Install the special tool. 19. N0TE:lf it is not possible to install the
special tool, correct the valve timing.
Using the special tool, check the position of
the camshafts.
16. N0TE:Only rotate the crankshaft in the
normal direction of rotation.
Rotate the crankshaft until piston No.
1 is at
TDC.
20. Remove the special tool.
17' ACAUTION:O~I~ tighten the crankshaft
pulley securing bolt finger tight.
N0TE:lf it is not possible to install the crankshaft
pulley securing bolt, correct the valve timing.
2006.0 Fiesta 1212006 G451293en
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303-01 B-46 Engine - 2.OL Duratec-HE (M14) 303-01 B-46
IN-VEHICLE REPAIR
23. Remove the special tool.
21. Raise and support the vehicle. For 26. Install the engine front cover lower blanking
additional information, refer to:
(I 00-02 plug.
27. N0TE:Do not damage the inner constant
velocity (CV) joint boot.
Jacking
and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
22. Remove the crankshaft pulley securing bolt.
N0TE:Make sure that the intermediate shaft mating
surface for the
CV joint boot is clean.
ELE0021907
Attach the inner CV joint boot to the
intermediate shaft.
24. Install the cylinder block lower blanking
plugB 28. N0TE:lnstall a new CV joint boot clamp.
25. Coat the engine front cover lower blanking
plug with sealant. Using
a suitable grip wrench, install the inner
CV joint boot clamp.
2006.0 Fiesta 1212006 G451293en
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303-01 B-68 Engine - 2.OL Duratec-HE (M14) 303-01 B-68
IN-VEHICLE REPAIR
2. Install the timing chain guides.
3m ACAUTION:D~ not tighten the camshaft
sprocket retaining bolts at this stage. Make
sure the camshaft sprockets rotate on the
camshafts.
Install the camshaft sprockets.
Install the timing chain.
4. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
5. N0TE:Hold the camshafts by the hexagon
with an open ended wrench to stop them
from rotating.
Tighten the camshaft sprocket retaining
bolts.
6. Install the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2006.0 Fiesta 1212006 G323910en
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303-01 B-74 Engine - 2.OL Duratec-HE (M14) 303-01 B-74
REMOVAL
Engine
Special Tool(s)
I I Remover, Power Steering I
I I Removerllnstaller, Hose
General Equipment
I Workshop table I
I Engine hoist I
I Securing straps I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
follow these instructions may result in
personal injury.
1. Remove the air cleaner. c.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (30312
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
4. Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
5. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
6. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
7. Detach the exhaust flexible pipe from the
exhaust manifold.
For additional information, refer to: Exhaust
Flexible Pipe
- 2.OL Duratec-HE (M14)
(309-00 Exhaust System, Removal and
Installation).
2006.0 Fiesta 1212006 G451290en
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303-01 B-80 Engine - 2.OL Duratec-HE (M14) 303-01 B-80
REMOVAL
39. Remove the gearshift cables cover. 42. Detach the NC compressor from the
cylinder block and position
it to one side. /-
40. Detach the gearshift cables from the
transaxle. 43.
Remove the engine support insulator.
1. Detach the gearshift cables and the selector
cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
44. N0TE:Use securing straps to secure the
engine and the transaxle on the workshop
table.
Position the workshop table under the
41. Disconnect the NC high pressure switch
vehicle and carefully lower the vehicle, until
electrical connector.
the engine and transaxle assembly is in the
correct position to remove the engine
mounts.
45. Remove the engine front mount.
2006.0 Fiesta 1212006 G451290en
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