check oil FORD FIESTA 2007 Owner's Manual

303-01 B-43 Engine - 2.OL Duratec-HE (M14) 303-01 B-43
IN-VEHICLE REPAIR
23m L?~AUTION:K~~~ the camshaft bearing Coat the camshaft bearing caps with oil.
I caps, the camshafts and the camshaft Tighten the bolts in two stages:
- s~rockets in order for installation. Stage I: 7 Nm. 1 Stage 2: 16 Nm. N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at a
time.
Remove the camshaft bearing caps in the
sequence shown.
24. N0TE:Using a suitable piece of wire,
prevent the timing chain and the sprocket
from dropping into the timing case.
I Detach the intake camshaft sprocket from
the intake camshaft.
25m ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
Installation
1. Install the valve tappets.
2.
N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the intake camshaft sprocket together
with the timing chain to the intake camshaft
and insert the intake camshaft.
3. CAUTIONS:
Anstall the camshafts approximately at
valve overlap position cylinder No.
4.
nlnstall the camshafts and bearing caps
in their original location.
4. N0TE:Only carry out the following step when
a new cylinder head or new valves are
installed.
Check the valve clearance and adjust
if
necessary.
For additional information, refer to: Valve
Clearance Adjustment (303-01 Engine
- 2.OL
Duratec-HE (M14), General Procedures).
5. N0TE:Do not tighten the camshaft sprocket
retaining bolt at this stage.
Attach the exhaust camshaft sprocket
together with the timing chain to the exhaust
camshaft.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
2006.0 Fiesta 1212006
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303-01 B-71 Engine - 2.OL Duratec-HE (M14) 303-01 B-71
IN-VEHICLE REPAIR
n~emove the camshaft bearing caps in the Install the
cylinder head.
i sequence shown. Tighten the cylinder head bolts in the
' N0TE:Working in several stages, release each sequence
shown in five stages:
camshaft bearing cap retaining bolt two turns at a Stage I : 5 Nm.
time. Stage 2: 15 Nm.
Remove the camshafts.
~CAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
( ' 17' &AUTION:R~~~~~ the cylinder head ' bolts in the sequence shown.
Remove the cylinder head.
Discard the gasket.
Discard the bolts.
Installation
Stage3:45Nm.
Stage 4: 90 degrees.
Stage 5: 90 degrees.
3. Install the valve tappets.
4m &AUTION:W~~~~~~ in several stages,
evenly tighten the camshaft bearing cap
bolts in the sequence shown, one half turn
at a time.
Install the camshafts.
Coat the camshaft bearing caps with oil.
Tighten the bolts in the sequence shown in
two stages:
Stage I: 7 Nm.
Stage 2: 16 Nm.
I i
I. Check the cylinder head for distortion. I I
For additional information, refer to: Cylinder 5. N0TE:Only carry out the following step when
Head Distortion
(303-00 Engine System - a new cylinder head or new valves are
General Information, General Procedures). installed.
2. N0TE:lnstall a new cylinder head gasket and
bolts.
2006.0 Fiesta 1212006 G451308en
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303-03B-7 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-7
DESCRIPTION AND OPERATION
Oil Cooler
Item Description
I I I Oil cooler I
1 2 1 Oil filter adaptor I
1 3 1 Oil filter I
The oil cooler is an oil to water type and is a full
flow system.
The oil cooler and oil filter are fitted to an adaptor
which is mounted on the cylinder block.
The coolant supply for the oil cooler is through the
thermostat by-pass hose.
Coolant Recovery System
A pressurized coolant expansion tank system is
used which continuously separates the air from the
cooling system and replenishes the system through
the coolant expansion tank outlet hose.
A continuous vent from the engine and radiator to
I the coolant expansion tank prevents air locks from
forming in the cooling system.
No manual bleed points are provided on the
system. The coolant expansion tank serves
as the location
for:
Service fill.
Coolant expansion during warm-up.
Air separation during operation.
System pressurization by the coolant pressure
cap.
Coolant
A WARN1NG:Coolant contains monoethylene
glycol and other constituents which are
toxic if taken internally and can be
absorbed into the skin after prolonged
contact. Failure to follow this instruction
may result in personal injury.
Coolant concentration should be checked through
the neck of the expansion tank with a hydrometer.
The acceptable range of specific gravity (sg) of
correctly balanced fluids is between
1.06 and
1.07kg/l, which represents a coolant concentration
between 40% and 55%. If the concentration falls
below 40% there is insufficient low temperature
protection and the corrosion resistance will be
inadequate. In such cases the concentration must
be brought back to specification.
The coolant used is the orange-colored Motorcraft
Super Plus 2000. Motorcraft Super Plus 2000 is a
non silicated organic acid technology (OAT)
coolant, and must not be mixed with other coolant
types. For cooling system top up, only use coolant
which meets the correct specification and is
compatible with the existing coolant.
Changing Coolant
A WARN1NG:When releasing the cooling
system pressure, cover the coolant
expansion tank cap with a thick cloth to
prevent the possibility of coolant scalding.
Failure to follow this instruction may result
in personal injury.
A CAUTI0N:When draining the coolant or
changing any cooling system components,
it is imperative that no coolant comes into
contact with the camshaft drive belt or
accessory drive belt. If necessary the belt
should be removed. Contamination of the
belt may result in premature belt failure.
N0TE:Providing the coolant has not been
contaminated with other fluids or foreign matter,
the robust corrosion resistance properties of this
2006.0 Fiesta 1212006 G421219en
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303-03B-11 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-1 I
DIAGNOSIS AND TESTING
Symptom
The engine overheats (signs of
coolant boiling)
Possible Sources Action
Cooling system does not hold
pressure. INSPECT
the coolant expan-
sion tank for damage. INSTALL
a new coolant expansion tank
as necessary. INSPECT the coolant pump or
coolant pump gasket for
damage. INSTALL a new
coolant pump or coolant pump
gasket as necessary.
REFER to: Coolant Pump (303-
03 Engine Cooling
- 2.OL
Duratec-HE (M14), Removal
and Installation).
INSPECT the engine, cylinder
head, cylinder block and
cylinder head gasket.
REFER to: Cylinder Head (303-
01 Engine - 1.3L Duratec-8V
(Rocam), In-vehicle Repair). -
Air in cooling system. BLEED the cooling system.
REFER to: Cooling System
Draining, Filling and Bleeding
(303-03 Engine Cooling
-
2.OL Duratec-HE (M14),
General Procedures).
Coolant expansion tank cap or
seal(s).
CHECK the coolant expansion
tank cap for tightness and damage. INSTALL a new
coolant expansion cap as
necessary.
Coolant expansion tank. INSPECT
the coolant expan-
sion tank for damage. INSTALL
a new coolant expansion tank
as necessary.
2006.0 Fiesta 1212006 G426582en
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Fuel Charging and Controls - 2.OL
303-048-1 0 Duratec-HE (M14) 303-04B-10
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Fuel rail fuel pressure sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT
the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I Incorrect valve timing. I CHECK the valve timing. I
Poor starting
Low cylinder compression.
Low fuel system pressure.
TEST the cylinder compres-
sion.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Fuel system leak. CHECK the system for fuel
leak(s). REPAIR the system as
necessary.
Fuel system restriction. INSPECT the
fuel system.
INSTALL new components as
necessary. TEST the system
for normal operation.
I Fuel filter blocked. I INSTALL a new fuel filter. I
lncorrect engine oil.
Air
cleaner element blocked.
INSTALL a new engine oil filter
and engine oil.
INSTALL a new air cleaner
element.
lncorrect power steering fluid. DRAIN and REFILL the
power
steering system with the correct
fluid.
REFER to: Power Steering
System Flushing
- Vehicles
With: Electro-Hydraulic Power
Steering (EHPS) (21 1-00,
General Procedures).
2006.0 Fiesta 1212006 GI 65371 en
CKP sensor.
Engine coolant temperature
(ECT) sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
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Fuel Charging and Controls - 2.OL
303-04B-17 Duratec-HE (M14) 303-04B-17 - --
DIAGNOSIS AND TESTING ~
EGR valve sticking open.
Symptom
Possible Sources Action
REFER to: Engine Emission
Control (303-08 Engine
Emission Control
- 2.OL
Duratec-H E (M14), Diagnosis
and Testing).
Black
smoke at cruising speeds
ECT sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
. Air cleaner element blocked.
Fuel injectors. INSTALL a new air cleaner
element.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Fuel rail fuel pressure sensor.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Catalytic converter blocked.
REMOVE and visually
INSPECT the catalytic
converter for damage.
INSTALL a new catalytic
converter as necessary.
REFER to: Catalytic Converter
- 1.8L Duratec-HE (M14)/2.OL
Duratec-HE (M 14) (309-00,
Removal and Installation).
Blue smoke Engine burning oil. CARRY OUT a controlled oil
consumption test over
I000 km
(600 miles). CONFIRM that the
oil consumption is less than 0.1
litre per 1000 km (600 miles).
2006.0 Fiesta 1212006 GI 65371 en
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Fuel Charging and Controls - 2.OL
303-04B-21 Duratec-HE (M14) 303-04B-21
DIAGNOSIS AND TESTING
Symptom
Engine knock at idle
Possible Sources Action
Fuel injectors.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Fuel rail fuel pressure sensor.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Low cylinder compression.
CHECK the engine compres-
sion.
Worn or damaged
valve(s),
tappet(s) or camshaft(s).
REMOVE the cylinder head.
INSPECT the cylinder head,
valves, tappets and camshafts
for signs of wear or damage.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Damaged cylinder head gasket. REMOVE the cylinder head.
INSPECT the cylinder head
gasket and cylinder bores for
wear or damage.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Low engine oil level.
CHECK the engine oil level.
REFILL as necessary.
Incorrect or contaminated fuel.
-
KS. CHECK
for signs of contamina-
tion such as strange odors from
the fuel tank.
If contaminated fuel is found,
DRAIN the complete fuel
system. FLUSH the fuel system
through with clean gasoline.
REFER to: Fuel Tank Draining
(31
0-OOA, General Proced-
u res).
INSTALL a new fuel filter.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out. INSTALL a new fuel rail.
REFER to: Fuel Injection
Supply Manifold
(303-04C,
Removal and Installation).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
2006.0 Fiesta 1212006 GI 65371 en
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Fuel Charging and Controls - 2.OL
303-04B-22 Duratec-HE (M14) 303-04B-22
DIAGNOSIS AND TESTING
Symptom
Engine knock during accelera-
tion Possible
Sources Action
CKP sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I . Incorrect valve timing. I CHECK the valve timing. I
Excessive carbon build up. REMOVE the cylinder head.
INSPECT the cylinder head
and pistons for signs carbon
build up.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Worn or damaged oil pump.
Worn or damaged timing chain
or sprocket.
Major mechanical engine
failure. INSPECT
the engine compon- I
ents.
KS.
Fuel injectors. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Major mechanical engine
failure. REFER
to: Engine (303-01
Engine
- 2.OL Duratec-HE
(M14), Diagnosis and
Testing).
N0TE:Before proceeding with any
of the actions in relation to the
possible sources for excessive
fuel consumption, a fuel consumption test located in the
toolbox menu of WDS must be
performed.
Excessive fuel consumption Brakes binding. CHECK
the braking system.
REFER to: Brake System (206-
00, Diagnosis and Testing).
Vehicle overloaded, or
excessive wind resistance (roof
racks, towing etc).
ADVISE the customer about
the effects of overloading the
vehicle and wind resistance on
the fuel consumption.
2006.0 Fiesta 1212006 GI 65371 en
Air cleaner element blocked. INSTALL a new air cleaner .-
element. I
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Fuel Charging and Controls - 2.OL
303-048-23 Duratec-HE (M14) 303-04B-23
DIAGNOSIS AND TESTING
Symptom
Possible Sources Action
Fuel system leak(s). CHECK the system for fuel
leak(s). REPAIR or INSTALL
new parts as necessary.
I Fuel filter blocked. I INSTALL a new fuel filter. I
Incorrect engine oil.
INSTALL a new oil filter and
engine oil.
I Generator. 1. REFER to WDS. I
EGR valve sticking open. REFER to: Engine Emission
Control (303-08 Engine
Emission Control
- 2.OL
Duratec-HE (M 14), Diagnosis
and Testing).
Slipping
clutch. REFER to: Manual Transaxle
and Clutch (308-00,
Diagnosis and Testing).
ECT sensor.
--
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
PCM calibration. Using WDS, CHECK for the
availability of a calibration
update.
--
I . Incorrect valve timing. I CHECK the valve timing. I
Engine cuts out during hard
acceleration
Low cylinder compression.
CMP sensor. CHECK
the engine compres-
sion.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
CKP sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel rail fuel pressure sensor.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Low fuel system pressure.
2006.0 Fiesta 1212006 GI 65371 en
Check the fuel system pres-
sure.
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303-05-1 4 Accessory Drive 303-05-1 4
DIAGNOSIS AND TESTING
Symptom
N0TE:Squeal is defined as a
continuous shriek, most noticeable
when the engine is being acceler-
ated or with electrical load.
Accessory drive belt squeal
N0TE:Whine is defined as a
continuous noise at the same
frequency, generally associated
with plastic pulleys.
Accessory drive belt whine
Possible Sources Action
Accessory drive belt tensioner
worn, damaged or contamin-
ated with oil.
Poor surface finish on
accessory drive belt idler pulley
flat
surface(s).
CHECK the accessory drive
belt tensioner for correct opera
tion, damage or contamination.
REFER to the Accessory Drive
Belt Tensioner Component
Test in this procedure.
INSTALL a new accessory
drive belt tensioner as neces-
sary.
REFER to: Accessory Drive
Belt Tensioner
- 1.6L
Duratorq-TDCi (DV) Diesel,
Vehicles With: Air Condi-
tioning (303-05, Removal and
Installation)
1 Accessory Drive Belt
Tensioner
- I .6L Duratorq-
TDCi (DV) Diesel (303-05
Accessory Drive, Removal and Installation).
TEST the system for normal
operation.
REMOVE the accessory drive
belt.
REFER to: Accessory Drive
Belt
- 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive, Removal and Installa-
tion)
1 Accessory Drive Belt - 1.4L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
1 Accessory Drive Belt Tensioner
- 1.6L Duratorq-
TDCi (DV) Diesel (303-05
Accessory Drive, Removal
and Installation)
I Accessory Drive Belt - 2.OL
Duratec-H E (M14) (303-05
Accessory Drive, Removal
and Installation).
INSPECT the idler
pulley(s) for
surface finish. INSTALL a new
idler
pulley(s) as necessary.
TEST the system for normal
operation.
2006.0 Fiesta 1212006 G346263en
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