ignition FORD FUSION ENERGI 2018 Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2018, Model line: FUSION ENERGI, Model: FORD FUSION ENERGI 2018Pages: 538, PDF Size: 7.52 MB
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Vehicles Sold in Canada: GettingRoadside Assistance
To fully assist you should you have avehicle concern, Ford Motor Company ofCanada, Limited offers a complimentaryroadside assistance program. Thisprogram is eligible within Canada or thecontinental United States.
This program is separate from the NewVehicle Limited Warranty, but the coverageis concurrent with the powertrain coverageperiod of your vehicle.
Canadian customers who require roadsideassistance, call 1-800-665-2006.
Vehicles Sold in Canada: UsingRoadside Assistance
Complete the roadside assistanceidentification card and place it in yourwallet for quick reference.
In Canada, this card is found in theWarranty Guide in the glove compartmentof your vehicle.
Vehicles Sold in Canada: RoadsideAssistance Program Coverage
The service is available 24 hours a day,seven days a week.
Canadian roadside coverage and benefitsmay differ from the U.S. coverage.
If you require more information, pleaserefer to the coverage section of yourwarranty guide, call us in Canada at1-800-665-2006, or visit our website atwww.ford.ca.
HAZARD FLASHERS
Note:The hazard flashers operate whenthe ignition is in any position, or if the key isnot in the ignition. If used when the vehicleis not running, the battery loses charge. Asa result, there may be insufficient power torestart your vehicle.
The flasher control is on theinstrument panel. Use yourhazard flashers when yourvehicle is creating a safety hazard for othermotorists.
•Press the flasher control and all frontand rear direction indicators flash.
•Press the button again to switch themoff.
FUEL SHUTOFF
WARNING
If your vehicle has been involved in acrash, have the fuel system checked.Failure to follow this instructioncould result in fire, personal injury or death.
Note: When you try to restart your vehicleafter a fuel shutoff, the vehicle makes surethat various systems are safe to restart.Once the vehicle determines the systemsare safe, then the vehicle allows you torestart.
Note:In the event that your vehicle doesnot restart after your third attempt, contacta qualified technician.
The fuel pump shutoff stops the flow offuel to the engine in the event of amoderate to severe crash. Not everyimpact causes a shutoff.
Should your vehicle shut off after a crash,you may restart your vehicle.
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Roadside Emergencies
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Protected ComponentFuse RatingFuse or RelayNumber
Wiper motor 2.25A11
Not used.—2
Rain sensor.15A23
Blower motor relay.—4
Power point 3 - back of console.20A15
Water pump relay.—6
Powertrain control module - vehicle power1.20A27
Powertrain control module power.
Powertrain control module - vehicle power2.20A28
Emission components.
Powertrain control module relay.—9
Power point 1 - driver front.20A110
Powertrain control module - vehicle power4.15A311
Ignition coils.
Powertrain control module - vehicle power3.15A312
Non-emission components.
Not used (spare).10A313
Not used (spare).10A314
Run-start relay.—15
Power point 2 - console.20A116
Not used.—17
Powertrain and hybrid powertrain controlmodule keep alive power.10A218
Battery module.
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Fuses
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Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
The wiper arms can be manually movedwhen the ignition is off. This allows for easeof blade replacement and cleaning underthe blades.
1. Pull the wiper blade and arm awayfrom the glass. Press the lockingbuttons together.
2. Rotate and remove the wiper blade.
3. Install in the reverse order.
Note:Make sure that the wiper blade locksinto place. Lower the wiper arm and bladeback to the windshield. The wiper arms willautomatically return to their normal positionwhen the ignition is turned on.
Replace wiper blades at least once peryear for optimum performance.
Poor wiper quality can be improved bycleaning the wiper blades and thewindshield.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle areproperly aimed at the assembly plant. Ifyour vehicle has been in an accident, thealignment of your headlamps should bechecked by your authorized dealer.
Headlamp Aiming Target
8 feet (2.4 meters)A
Center height of lamp to groundB
25 feet (7.6 meters)C
Horizontal reference lineD
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of awall or screen on a level surface,approximately 25 ft (7.6 m) away.
2. Measure the height of the headlampbulb center from the ground and markan 8 ft (2.4 m) horizontal reference lineon the vertical wall or screen at thisheight.
Note:To see a clearer light pattern foradjusting, you may want to block the lightfrom one headlamp while adjusting theother.
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MaintenanceE129990
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3. Turn on the low beam headlamps toilluminate the wall or screen and openthe hood.
4. On the wall or screen you will observea flat zone of high intensity lightlocated at the top of the right handportion of the beam pattern. If the topedge of the high intensity light zone isnot at the horizontal reference line, theheadlamp will need to be adjusted.
5. Locate the vertical adjuster on eachheadlamp. Using a Phillips #2screwdriver, turn the adjuster eitherclockwise or counterclockwise in orderto adjust the vertical aim of theheadlamp. The horizontal edge of thebrighter light should touch thehorizontal reference line.
6.Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for thisvehicle and is not adjustable.
CHANGING A BULB
WARNINGS
Switch the lamps and the ignition off.Failure to follow this warning couldresult in serious personal injury.
Bulbs can become hot. Let the bulbcool down before removing it. Failureto do so could result in personalinjury.
Use the correct specification bulb. SeeBulb Specification Chart (page 315).
Install in the reverse order unless otherwisestated.
Headlamp
Headlamp high beam.A
Headlamp low beam.B
Note: LED headlamps are not serviceable.Have your vehicle checked as soon aspossible.
Headlamp Low Beam
1. Carefully remove the cover.
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When washing and waxing, park yourvehicle in a shaded area out of directsunlight. Always wash your vehicle beforeapplying wax.
•Use a quality wax that does not containabrasives.
•Follow the manufacturer’s instructionsto apply and remove the wax.
•Apply a small amount of wax in aback-and-forth motion, not in circles.
•Do not allow wax to come in contactwith any non-body (low-gloss black)colored trim. The wax will discolor orstain the parts over time.
•Roof racks.
•Bumpers.
•Grained door handles.
•Side moldings.
•Mirror housings.
•Windshield cowl area.
•Do not apply wax to glass areas.
•After waxing, your car's paint shouldfeel smooth, and be free of streaks andsmudges.
CLEANING THE ENGINE
Engines are more efficient when they areclean because grease and dirt buildup keepthe engine warmer than normal.
When washing:
•Take care when using a power washerto clean the engine. The high-pressurefluid could penetrate the sealed partsand cause damage.
•Do not spray a hot engine with coldwater to avoid cracking the engineblock or other engine components.
•Spray Motorcraft Engine Shampoo andDegreaser on all parts that requirecleaning and pressure rinse clean. InCanada, use Motorcraft EngineShampoo.
•Never wash or rinse the engine while itis hot or running; water in the runningengine may cause internal damage.
•Never wash or rinse any ignition coil,spark plug wire or spark plug well, orthe area in and around these locations.
•Cover the battery, power distributionbox, and air filter assembly to preventwater damage when cleaning theengine.
CLEANING THE WINDOWS AND
WIPER BLADES
Car wash chemicals and environmentalfallout can result in windshield and wiperblade contamination. Dirty windshield andwipers will result in poor windshield wiperoperation. Keep the windshield and wiperblades clean to maintain windshield wiperperformance.
To clean the windshield and wiper blades:
•Clean the windshield with anon-abrasive glass cleaner. Whencleaning the interior of the windshield,avoid getting any glass cleaner on theinstrument panel or door panels. Wipeany glass cleaner off these surfacesimmediately.
•For windshields contaminated withtree sap, chemicals, wax or bugs, cleanthe entire windshield using steel wool(no greater than 0000 grade) in acircular motion and rinse with water.
•Clean the wiper blades with isopropylrubbing alcohol or windshield washerconcentrate.
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Vehicle Care
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ENGINE SPECIFICATIONS
SpecificationMeasurement
122Cubic inches
Minimum 87 octaneRequired fuel
1-3-4-2Firing order
12.3:1Compression ratio
0.051 ± 0.002 in (1.3 ± 0.05 mm)Spark plug gap
Coil on plugIgnition system
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Capacities and Specifications
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Other features, such as text messagingusing Bluetooth and automatic phonebookdownload, are phone-dependent features.To check your phone's compatibility, seeyour phone's manual and visitwww.SYNCMyRide.com,www.SYNCMyRide.ca orwww.syncmaroute.ca.
Pairing a Phone for the First Time
Wirelessly pairing your phone with SYNCallows you to make and receive hands-freecalls.
Note:SYNC can support downloading upto approximately 4000 entries perBluetooth-enabled cellular phone.
Note:Make sure to switch on the ignitionand the radio. Shift the transmission intopark (P) for automatic transmission or firstgear for manual transmission.
Using the Audio System
Note:To scroll through the menus, pressthe up and down arrows on your audiosystem.
1. Make sure to switch on your phone'sBluetooth feature before starting thesearch. See your device's manual ifnecessary.
2. Press the PHONE button. When theaudio display indicates there is nopaired phone, select the option to add.
3. When a message to begin pairingappears in the audio display, search forSYNC on your phone to start the pairingprocess.
4. When prompted on your cell phone’sdisplay, confirm that the PIN providedby SYNC matches the PIN displayedon your cell phone. Your phone is nowpaired and the display indicates thatthe pairing was successful. If you areprompted to enter a PIN on your device,enter the PIN displayed on the screen.The display indicates when the pairingis successful.
Depending on your phone's capability andyour market, the system may prompt youwith questions, such as setting the currentphone as the primary phone (the phoneSYNC automatically tries to connect withfirst upon vehicle start-up) anddownloading your phonebook.
Using Voice Commands
Make sure to switch on yourphone's Bluetooth featurebefore starting the search. Seeyour device's manual if necessary.
Press the voice and when promptedsay:
Action and Descrip-tionVoice Command
Follow the instruc-tions on the audiodisplay.
(pair ([Bluetooth]device | phone |Bluetooth audio) |add phone)
You can say any of the voice commandsthat appear within open and close bracketsthat are separated by |. For example,where; (what's | what is) appears you say;what's or what is.
The commands that have [ ] around theword means that the word is optional.
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Depending on your phone's capability andyour market, the system may prompt youwith questions, such as setting the currentphone as the primary phone (the phoneSYNC automatically tries to connect withfirst upon vehicle start-up) anddownloading your phonebook.
Pairing Subsequent Phones
Note:Make sure to switch on the ignitionand the radio. Shift the transmission intopark (P) for automatic transmission or firstgear for manual transmission.
Note:To scroll through the menus, pressthe up and down arrows on your audiosystem.
1. Make sure to switch on your phone'sBluetooth feature before starting thesearch. See your device's manual ifnecessary.
2. Press the PHONE button.
3. Select the option for BluetoothDevices.
4. Press the OK button.
5. Select the option to add. This startsthe pairing process.
6. When a message to begin pairingappears in the audio display, search forSYNC on your device.
7. When prompted on your cell phone’sdisplay, confirm that the PIN providedby SYNC matches the PIN displayedon your cell phone. Your phone is nowpaired and the display indicates thatthe pairing was successful. If you areprompted to enter a PIN on your device,enter the PIN displayed on the screen.The display indicates when the pairingis successful.
SYNC may prompt you with more cellphone options. Your cell phone may alsoprompt you to give SYNC permission toaccess information. For more informationon your cell phone’s capability, see yourcell phone’s manual and visit the website.
Phone Voice Commands
Press the voice button. Whenprompted, say any of thefollowing:
Voice Command
(phone | Blackberry | iPhone)
Then say any of the following:
call (___)
call ___ at home
call ___ ((in|at) [the] office | at work)
call ___ on (cell | mobile)
call ___ on other
1dial [[a] number]
2([go to] privacy | transfer to phone| privacy on)
2(hold call [on] | place call on hold)
2join (calls | call)
2mute call [on]
2(mute call off | un-mute call)
(turn ringer on | silent mode off)
(turn ringer off | silent mode [on])
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Description and actionMenu Item
2. When a message to begin pairing appears in the audiodisplay, search for SYNC on your phone. See your phone'smanual if necessary.3. When prompted on your cell phone’s display, confirmthat the PIN provided by SYNC matches the PIN displayedon your cell phone. Skip the next step. If you are promptedto enter a PIN on your device, it does not support SecureSimple Pairing. To pair, enter the PIN displayed on thescreen. The display indicates when the pairing issuccessful.4. When the option to set the phone as primary appears,select either yes or no.5. SYNC may prompt you with more cell phone options.Your cell phone may also prompt you to give SYNCpermission to access information. For more informationon your cell phone’s capability, see your cell phone’smanual and visit the website.
Select the delete option and confirm when the systemasks to delete the selected device. After deleting a phonefrom the list, you have to repeat the pairing process to pairit again.
Delete
The system attempts to connect with the primary cellularphone each time you switch on the ignition. When youselect a cellular phone as primary, it appears first in thelist, marked with an asterisk. Set a previously paired phoneas master by selecting the master option and confirmingit as the primary.
Master
Connect a previously connected phone. You can only haveone phone connected at a time to use the phone's func-tionality. When you connect another phone, the previousphone disconnects from the telephone services. Thesystem allows you to use different Bluetooth devices forthe cellular phone functionality and the Bluetooth audiomusic playback feature at the same time.
Conn.
Disconnects the selected cellular phone. Select this optionand confirm when asked. After disconnecting a phone,you can reconnect it again without repeating the full pairingprocess.
Discon.
System Settings
1. Press the MENU button.
2. Select the SYNC settings option, andthen press the OK button.
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SYNC™
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AppLink issues
Possible solution(s)Possible cause(s)Issue
login on the app on thephone before using themwith AppLink. Also, somemay have a "Ford SYNC"setting, so check the app'ssettings menu on the phone.
Closing and restarting appsmay help SYNC find theapplication if you cannotdiscover it inside the vehicle.On an Android device, ifapps have an "Exit' or 'Quit'
Sometime apps do notproperly close and re-opentheir connection to SYNC,over ignition cycles, forexample.
My phone is connected, myapp(s) are running, but I stillcannot find any apps.
option, select that thenrestart the app. If the appdoes not have that option,you can also manually"Force Close" the app bygoing to the phone's settingsmenu, selecting 'Apps.' thenfinding the particular appand choosing 'Force stop.'Don't forget to restart theapp afterwards, then select"Find New Apps" on SYNC.
On an iPhone with iOS7+, toforce close an app, doubletab the home button thenswipe up on the app to closeit. Tab the home buttonagain, then select the appagain to restart it. After afew seconds, the app shouldthen appear in SYNC'sMobile App's Menu.
Reset the Bluetooth on yourphone by turning it off andthen turning Bluetooth backon. If you are in your vehicle,SYNC should be able toautomatically re-connect toyour phone if you press the"Phone" button.
There is a Bluetooth bug onsome older versions of theAndroid operating systemthat may cause apps thatwere found on your previousvehicle drive to not be foundagain if you have not turnedoff Bluetooth.
My Android phone isconnected, my app(s) arerunning, I restarted them,but I still cannot find anyapps.
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SYNC™