transmission oil FORD FUSION HYBRID 2014 Owners Manual

Hazard Warning Flashers..........................225
Fuel Shutoff...................................................225
Jump-Starting the Vehicle........................225
Collision, Damage or Fire Event.............228
Post-Crash Alert System..........................230
Fuses Changing a Fuse............................................231
Fuse Specification Chart............................231
Maintenance General Information....................................241
Opening and Closing the Hood...............241
Under Hood Overview - 2.0L Hybrid.....242
Engine Oil Dipstick - 2.0L Hybrid...........244
Engine Oil Check..........................................244
Oil Change Indicator Reset......................245
Engine Coolant Check...............................245
Automatic Transmission Fluid
Check...........................................................249
Brake Fluid Check........................................249
Power Steering Fluid Check....................249
Fuel Filter........................................................249
Washer Fluid Check....................................249
Changing the 12V Battery.........................249
Checking the Wiper Blades.......................251
Changing the Wiper Blades......................251
Changing the Engine Air Filter.................252
Adjusting the Headlamps.........................253
Removing a Headlamp..............................254
Changing a Bulb...........................................255
Bulb Specification Chart..........................258
Vehicle Care General Information...................................260
Cleaning Products......................................260
Cleaning the Exterior.................................260
Repairing Minor Paint Damage...............261
Waxing ..............................................................261 Cleaning the Engine....................................262
Cleaning the Windows and Wiper
Blades..........................................................262
Cleaning the Interior...................................262
Cleaning the Instrument Panel and
Instrument Cluster Lens.......................263
Cleaning Leather Seats.............................264
Cleaning the Alloy Wheels.......................264
Vehicle Storage............................................265
Wheels and Tires Temporary Mobility Kit...............................267
Tire Care...........................................................273
Tire Pressure Monitoring System..........288
Using Snow Chains......................................291
Technical Specifications...........................292
Capacities and Specific-
ations Engine Specifications................................293
Motorcraft Parts..........................................294
Vehicle Identification Number................295
Vehicle Certification Label.......................295
Transmission Code Designation............296
Technical Specifications...........................297
Audio System General Information...................................299
Audio unit - Vehicles With:
AM/FM/CD/SYNC/Satellite
Radio...........................................................300
Audio unit - Vehicles With: Premium
AM/FM/CD ................................................302
Audio unit - Vehicles With: Sony
AM/FM/CD ................................................304
Digital Audio..................................................307
Satellite Radio...............................................310
Auxiliary Input Jack.......................................312
USB Port...........................................................313
Media Hub.......................................................313
4Table of Contents

AnswerQuestion
Your vehicle's engine and transmission are
designed to deliver the power you need at
the most efficient engine speed. This may
be higher than expected during heavy
accelerations, and may fluctuate during
steady state driving. These are character-
istics of the Atkinson engine cycle and the
transmission technology that help
maximize your hybrid's fuel economy.Why does my engine rev up so high some-
times when I accelerate?
The fan noise comes from a fan located
outside the high voltage battery. This fan
turns on when the battery requires cooling
air. The fan speed, and associated noise
level, will change according to the amount
of cooling required to maintain good
performance. Maintaining the battery
temperature at optimal conditions also
prolongs the useful life of the battery and
helps to achieve better fuel economy.What is the fan noise I hear from the rear
of my hybrid?
Change the engine oil every 10000 miles
(16000 km) or once per year under normal
operating conditions.What is the engine oil change service
interval?
Your hybrid vehicle can use E15 (15%
ethanol, 85% gasoline) fuel, but you may
notice slightly reduced fuel economy
because ethanol contains less energy per
gallon than gasoline. Your hybrid vehicle is
not designed to use E85 (85% ethanol).Can I put E15 or E85 in my vehicle, and how
will it affect my fuel economy?
The high voltage battery system is designed
to last the life of the vehicle and requires
no maintenance.How long will my high voltage battery last?
Does it need maintenance?
There are no provisions for charging the
high voltage battery from a power supply
external to the vehicle. (For Fusion Energi
vehicles, the vehicle can be plugged into a
110-volt outlet with charge cord provided.)Can you charge the battery with a plug into
an A/C outlet?
Yes. Your hybrid vehicle can be flat towed
without modification. See Towing (page
213).Can I tow the hybrid behind my motor home
with all four wheels down?
147Unique Driving Characteristics

Protected componentsFuse amp ratingFuse or relay number
Powertrain control module - vehicle power
220A 1
8
Powertrain control module relay—9
Power point 1 - driver front
20A 3
10
Powertrain control module - vehicle power
415A 2
11
Powertrain control module - vehicle power
315A 2
12
Not used (spare)
10A 2
13
Not used (spare)
10A 2
14
Run/start relay—15
Power point 2 - console
20A 3
16
Transmission oil (Fusion Energi)
20A 3
17
Powertrain and hybrid powertrain control
module - keep alive power10A 1
18
Run/start electronic power assist steering
10A 1
19
Run/start lighting
10A 1
20
Run/start hybrid powertrain control
module15A 1
21
Not used—22
Run/start: blind spot information system,
Rear view camera, Adaptive cruise control,
Heads-up display15A 1
23
Run/start transmission oil pump (Fusion
Energi)10A 1
24
Run/start anti-lock brake system
10A 2
25
Run/start powertrain control module
10A 2
26
Fuel door solenoid (Fusion Energi)
10A 1
27
233Fuses

Ford part number /
Ford specificationFord part name or
equivalentCapacityItem
/WSH-M17B19-A
YN-32Motorcraft POE
Refrigerant
Compressor Oil5.17 fl oz (152.8 ml)A/C Refrigerant
Compressor Oil 7
/WSS-M2C31-B21
Use only Motorcraft DOT 4 LV High Performance Brake Fluid, or equivalent, meeting
WSS-M6C65-A2 and ISO 4925 Class 6. Use of any fluid other than the recommended
fluid may cause brake system damage. 2
Approximate dry fill capacity. Actual amount may vary during fluid changes. 3
Automatic transmissions that require Motorcraft MERCON LV transmission fluid should
only use Motorcraft MERCON LV transmission fluid.
Use of any fluid other than the recommended fluid may cause transmission damage.
Change the automatic transmission fluid at the correct service interval. See Scheduled
Maintenance (page 444).4
Your engine has been designed to use Motorcraft engine oils or equivalent oils that meet
Ford specifications. It is also acceptable to use an engine oil of recommended viscosity
grade that meets API SN requirements and displays the API Certification Mark for gasoline
engines. 5
Do not use supplemental engine oil additives in your engine. They are unnecessary and
could lead to engine damage that is not covered by Ford’s warranty. 6
Add the coolant type originally equipped in your vehicle. 7
WARNING
The A/C refrigerant system contains refrigerant R-134a under high pressure. Opening
the A/C refrigerant system can cause personal injury. A/C refrigerant system is to
be serviced only by qualified personnel.
298Capacities and Specifications

Check Every 12 Months (Fusion Energi
Plug-in Hybrid Only)
Inspect the engine oil filter for signs of
damage such as rust, paint blistering,
scratches or dents. If any of these
conditions are present, replace the filter.
See Normal Scheduled Maintenance
(page 448). Multi-point Inspection In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great.Multi-point inspection
Hazard warning system operationAccessory drive belt(s)
Horn operationBattery performance
Radiator, cooler, heater and A/C hosesEngine air filter
Suspension components for leaks or
damageExhaust system
Steering and linkageExterior lamps operation
Tires for wear and proper pressure **
Fluid levels *
; fill if necessary
Windshield for cracks, chips or pitsFor oil and fluid leaks
Washer spray and wiper operationHalf-shaft dust boots*
Brake, coolant re covery reservoir, automatic transmission and window washer**
If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
Be sure to ask your dealership service
advisor or technician about the multi-point
vehicle inspection. It is a comprehensive
way to perform a thorough inspection of
your vehicle. Your checklist gives you
immediate feedback on the overall
condition of your vehicle.
447Scheduled Maintenance

Normal Maintenance Intervals Fusion Full Hybrid Normal scheduled maintenance 1, 2
Change engine oil and filter. 3
Every 12 months or 10000
miles (16000 km). The oil
monitoring system displays
a message in the informa-
tion display. Rotate tires, inspect tire wear and measure tread depth.
Inspect automatic transmission fluid level. Consult dealer
for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings,
hoses and parking brake.
Inspect engine cooling system and motor/electronics
cooling system strength and hoses.
Inspect exhaust system and heat shields.
Inspect half-shaft boots.
Inspect steering linkage, ball joints, suspension and tie-
rod ends.
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.1
Do not exceed one year or 10000 miles (16000 kilometers) between service intervals. 2
Perform multi-point inspection (recommended). 3
Reset the oil monitoring system after engine oil and filter changes. See Engine Oil
Check (page 244).
Other maintenance items *
Replace cabin air filter.Every 20000 miles (32000
km)
Replace engine air filter.Every 30000 miles (48000
km)
Change engine coolant and motor/electronics coolant. **
At 100000 miles (160000
km)
449Scheduled Maintenance

Other maintenance items *
Replace spark plugs.Every 100000 miles
(160000 km)
Change automatic transmission fluid.Every 150000 miles
(240000 km) *
Perform these maintenance items within 3000 miles (4800 kilometers) of the last
engine oil and filter change. Do not exceed the designated distance for the interval. **
Initial replacement at six years or 100000 miles (160000 kilometers), then every three
years or 50000 miles (80000 kilometers).
Fusion Energi Plug-in Hybrid At every oil change interval as indicated by the information display. 1, 2
Change engine oil and filter. 3
Inspect automatic transmission fluid level. Consult dealer for requirements.
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect engine cooling system and motor/electronics cooling system strength and
hoses.
Inspect exhaust system and heat shields.
Inspect half-shaft boots.
Inspect steering linkage, ball joints, suspension and tie-rod ends.
Inspect wheels and related components for abnormal noise, wear, looseness or drag. 1
Do not exceed two years or 20000 miles (32000 kilometers) between service intervals. 2
Perform multi-point inspection (recommended). 3
Reset the Intelligent Oil-Life Monitor system after engine oil and filter changes. See
Engine Oil Check (page 244).
450Scheduled Maintenance

Other maintenance items 1
Rotate tires, inspect tire wear and measure tread depth.
Every 10000 miles (16000
km) Inspect engine oil filter for corrosion. 2
Perform multi-point inspection (recommended).
Replace cabin air filter.Every 20000 miles (32000
km)
Replace engine air filter.Every 30000 miles (48000
km)
Change engine coolant and motor/electronics coolant. 3
At 100000 miles (160000
km)
Replace spark plugs.Every 100000 miles
(160000 km)
Change automatic transmission fluid.Every 150000 miles
(240000 km) 1
Perform these maintenance items within 3000 miles (4800 kilometers) of the last
engine oil and filter change. Do not exceed the designated distance for the interval. 2
Inspect the engine oil filter for corrosion every one year or 10000 miles (16000
kilometers). If corrosion is present, change the filter then top-off the engine oil, if required.
Do not reset the Intelligent Oil-Life Monitor. 3
Initial replacement at six years or 100000 miles (160000 kilometers), then every three
years or 50000 miles (80000 kilometers).
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE If you operate your vehicle primarily in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician.
451Scheduled Maintenance

Perform the services shown in the
following tables when specified or within
3000 miles (4800 kilometers) of the OIL
CHANGE REQUIRED message appearing
in the information display.
• Example 1 : The OIL CHANGE
REQUIRED message comes on at
28751 miles (46270 kilometers).
Perform the 30000-mile (48000
kilometer) automatic transmission
fluid replacement. • Example 2 : The OIL CHANGE
REQUIRED message has not come
on, but the odometer reads 30000
miles (48000 kilometers) (for
example, the Intelligent Oil-Life
Monitor was reset at 25000 miles
[40000 kilometers]). Perform the
engine air filter replacement.
Extensive idling or low-speed driving for long distances, as in heavy commercial use
(such as delivery, taxi, patrol car or livery)
Fusion full hybrid: Change engine oil and filter every 12
months or 10000 miles (16000 km). The oil monitoring
system displays a message in the information display.
Perform services listed in the Normal Scheduled Mainten-
ance chart.As required
Fusion Energi plug-in hybrid: Change engine oil and
filter as indicated by information display and perform
services listed in the Normal Scheduled Maintenance
chart. *
Replace cabin air filter.Inspect frequently, service
as required
Replace engine air filter.
Replace spark plugs.Every 60000 miles (96000
km) *
Fusion Energi Plug-in Hybrid only: Reset the Intelligent Oil-Life Monitor after engine
oil and filter changes. See Engine Oil Check (page 244).
Operating in dusty or sandy conditions (such as unpaved or dusty roads)
Replace cabin air filter.Inspect frequently, service
as required
Replace engine air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.Every 5000 miles (8000
km)
Rotate tires, inspect tires for wear and measure tread
depth.
452Scheduled Maintenance