Unt dr FORD GALAXY 2006 Service Owners Manual

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
Accessories
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
308-204\f
Aligner,\fClutch\fDisc\f
Hose clamp remover/installer
Hydraulic jib crane 1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
2. Special\bTool(\f):\b 308-204\f
Tor
que:\b 29\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 5
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8.Spec\fal\bTool(s):\b 303-499\f
9. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s)\fusing\f\b\fsuit\bble\fset\fof\ffeeler\fg\buges.\f
\f
10. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
11. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
12. NOTE:\fThe\ffollowing\fsteps\f\bre\fonly\fnecess\bry\f
if

\f\bdjustment\fis\frequired.\f
13. Remove\fthe\ffollowing\fitems:\f
Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
14. \f\f
Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th

ickness\ffrom\fthe\funderside.\f\f
\f
\f\f
\f\f
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The\fnumber\fon\fthe\fv\blve\ft\bppet\findic\btes\f
th
e\fthickness\fof\fthe\fbottom\fof\fthe\ft\bppet.\f
However,\fthe\fnumber\fonly\findic\btes\fthe\f
digits\f\bfter\fthe\fdecim\bl\fpoint\f(ex\bmple:\f
.650\f=\f3,650).\f
15. \f\f

C\blcul\bte\fthe\frequired\fthickness\fof\fthe\fv\blve\f
t\bppet\fwith\fthe\ffollowing\fformul\b:\fX\f=\fS\f+\f
M\f-\fV\f\f

Required\fthickness\fof\ft\bppet\f=\fX\f\f

Thickness\fof\fcurrently\ffitted\ft\bppet\f=\fS\f

Me\bsurement\fof\fexisting\fv\blve\fcle\br\bnce\f
(\bc

tu\bl\fv\blue)\f=\fM\f

Desired\fv\blve\fcle\br\bnce\f=\fV\f
1 6

. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
17. Inst\bll\fthe\ffollowing\fitems:\f
Refer\fto:\f C\bm
sh\bfts\f(303-01B\fEngine\f-\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
18. Me\bsure\f\bnd\fnote\fthe\fv\blve\fcle\br\bnce\fv\blues.\f
19. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f2.0L\f
Eco

Boost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Specific\btions).\f
20. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
21. Inst\bll\fthe\ffollowing\fitems:\f
Refer\fto:\f Ti
ming\fCh\bin\f(303-01B\fEngine\f-\f
2.0
L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Стр. 4 из 4
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Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
5.
Torque:\b
20\fNm\f
\f\f
\f\f
\f
Стр. 1 из
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8.Special\bTool(\f):\b 303-499\f
9. \f
\f 2. In\ftall\bthe\bSpecial\bTool(\f):\b 303-748\f
10 .
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Special\bTool(\f):\b 303-748\f
11.
\f
\f
\f\f
\f\f
\f\f
Стр. 4 из 10
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Installation 12.
CAUTION:\fOnly\frot\bte\fthe\fc\bmsh\bft\fclockwise.
13.
In\ftall\bthe\bSpecial\bTool(\f):\b 303-1504\f
1. R
efer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01B\fEngine\f-
\f2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\fstops.
Special\bTool(\f):\b 303-748\f
3. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
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4. \f\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f
component\f\bligns\fwith\fthe\finst\bll\btion\fm\brk.


Torque:\b \f
10 0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
5. Remove\bthe\bSpecial\bTool(\f):\b 303-748\f
6. Re
move\bthe\bSpecial\bTool(\f):\b 303-1504\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
8. In\ftall\bthe\bSpecial\bTool(\f):\b 303-748\f
9. R
ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\f
stops.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 6 из
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
Spe\fial Tool(s)
Mat
erials
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1504\f
Alignment\fTool,\fC\bmsh\bft
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
1. Refer\fto:\f Timing\fCh\bin\f(303-01B\fEngine\f-
\f2.0L\fEcoBoost\f
SCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).
2.Remove t\be Spec\fal Tool(s): 303-1504\f
3.
CAUTION:\fNote\fthe\fposition\fof\fthe\fcomponents\f
before\fremov\bl.\f
Torque: 10\fNm
\f
4.Loosen\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime\funtil\f\bll\fbolts\f\bre\f
removed.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
5.CAUTION:\f
Note\fthe\f
position\fof\fthe\f
\f
\f\f
\f\f
\f\f
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Installation
components\f
before\f
remov\bl.
Loosen\fe\bch\fbolt\f
2\fturns\f\bt\f\b\ftime\f
until\f\bll\fbolts\f\bre\f
removed.
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f2.
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f10\f
minutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Mater\fal: Fl
\bnge\fSe\bl\bnt\f-\fAn\berobic\fLP\f(WSK-M2G348
5U7J-M2G348-BA) \f
3.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
c\bmsh\bfts\f
\bpproxim\btely\f\bt\f
v\blve\foverl\bp\f
position\fcylinder\f
No.\f4.\f
4.
Tighten\fe\bch\f
bolt\f2\fturns\f\bt\f\b\f
time.\f
Mater\fal:
Oil\f-\f5W-
\f
\f\f
\f
Стр. 2 из 3
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Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Mat

erials
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Refer\fto:\fFront\fSubfr\bme \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Torque:\b 24\fNm
\f
3.Ins\fall\b
\fhe\b
Special\b
\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 5
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