Unt dr FORD GALAXY 2006 Service Manual PDF

Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bM\fltif\fnction\bSwitch\bRHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bIgnition\b
SwitchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. Turn\fthe\fignition\fkey\fto\fposition\fI.\f
5. CAUTION:\fThe\fignition\fswitch\flock\f
c y

linder\fmust\fnot\fbe\fturned\fwhile\fthe\fignition\f
switch\fis\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Engine\fwill\fnot\f
cr\bnkB\bttery\for\fb\bttery\fc\bble\f
*CHECK\fthe\fb\bttery,\fb\bttery\fholder\f\bnd\f
b\bttery\fc\bble(s).\f\f
REFER\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fSpecific\btions).\f
*
St\brter\fmotor\for\fc\bbles.\f
*CHECK\fthe\fst\brting\fsystem.\f\f
REFER\fto:\f St\brting\fSystem \f(303-06A\f
St\br

ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fcr\bnks\fbut\f
will\fnot\fst\brt.Fuel\ft\bnk\fis\fempty.\f
*CHECK\fthe\ffuel\flevel.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming.\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\f\f
REFER\fto:\f Cr\bnksh\bft\fPulley \f(303-01C\f
Eng

ine\f-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f
-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
or\fbroken\f
*CHECK\fthe\ftiming\fch\bin\f\bnd\ftiming\fch\bin\f
sprockets.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
REFER\fto:\f Timing\fCh\bin \f(303-01C\fEngine\f-
\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Very\fpoor\fpower\f
output\for\ffuel\f
consumption\ftoo\f
high\for\fengine\f
running\froughFuel\fsystem\f
*CHECK\fthe\ffuel\fsystem.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Restricted\fexh\bust\f
system.\f
*CHECK\fthe\fexh\bust\fsystem.\f\f
REFER\fto:\f Exh\bust\fSystem\f-\f2.0L\fDur\btec-
HE\f

(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(309-00A\f
Exh
\bust\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDescription\f\bnd\f
Oper\btion).\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\fis\ff\bulty\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming,\f
timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\fINSTALL\f
new\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
(303-01C\fEngine\f-\f2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Incorrect\fignition\ftiming\f
*CHECK\fthe\felectronic\fengine\fcontrols.\f
*
Noisy\frunningEngine\f\buxili\bry\f
components\floose\for\f
d\bm\bged.\f
*CHECK\fengine\f\buxili\bry\fcomponents\ffor\f
d\bm\bge\for\flooseness.\fCHECK\f\bnd\f\bdjust\f
v\blve\ftiming.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(303-01C\fEngine\f-\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
In s

t\bll\btion).\f
*
Noisy\frunning,\f
misfiring,\fIncorrect\ffuel\f
*DETERMINE\fwhich\ftype\fof\ffuel\fw\bs\fl\bst\f
put\fin\fthe\ft\bnk\f(note\fthe\fcountry\fspecific\f
*
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6.6.
Disconnect\fthe\fignition\fcoil-on-plug\felectric\bl\fconnectors.\f
7
. 7.
Remove\fthe\fignition\fcoil-on-plug\f
8

. 8.
Remove\fthe\fsp\brk\fplugs\fusing\fthe\fspeci\bl\ftool.\f
N

OTE:\fOper\bte\fthe\fst\brter\fmotor\fwith\fwide\fopen\fthrottl
e\funtil\fthe\fre\bding\fon\fthe\f
compression\ftester\fstops\frising.\f
9. 9.
Perform\fthe\fme\bsurement\fon\fe\bch\fcylinder\f\bccording\fto\fthe\finstructions\fprovided\f
b
y\fthe\fm\bnuf\bcturer\fof\fthe\fme\bsuring\fdevice.\f Use\f\b\fcompression\ftester\fwith\f\b\f
su i

t\bble\f\bd\bpter.\f \f\f
\f\f
\f\f
\f\f
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4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. Special\bTool(\f):\b 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\ftop\f
de
\bd\fcenter\f(TDC)\f\bnd\fme\bsure\fthe\fv\blve\f
cle\br\bnce(s),\fusing\f\b\fsuit\bble\fset\fof\ffeeler\f
g\buges.\f
7. Note\fdown\fe\bch\fcylinder\fnumber\f\bnd\fthe\fv\blve\f cle\br\bnce(s)\fme\bsured.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpecific\btions\f(303-01A\fEngine\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
11. \f
\f\f
\f\f
\f\f
\f\f
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23. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
24 .

\f\f
Bolt\fM6\fx\f25\fmm\f
25

. Inst\bll\fthe\fspeci\bl\ftool.\f
26. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
27. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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28. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
29 .

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
30. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n

til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
31. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
32. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fit\fcont\bcts\fthe\fspeci\bl\f
to
ol.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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38.Torque:\b 20\fNm\f
39. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 12\fNm
\f
40. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fe\bch\fpiston\fis\f\bt\f
( T

DC)\f\bnd\fme\bsure\fthe\fv\blve\fcle\br\bnce(s).\f
41. Repe\bt\fthe\fprocedure\f\bs\fnecess\bry\funtil\f\bll\fv\blve\f cle\br\bnces\f\bre\fwithin\fthe\fspecified\ftoler\bnce.\f
42. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\findic\bted.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
43. T

orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 14.
Torque:\b
B
olts\f-\ffront\fengine\fmounting\f80\fNm
\f
Nuts\f-\ffront\fengine\fmounting\f90\fNm
\f
15. \f
16. Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m

over/inst\bller \f
Tor

que:\b 18\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fDuring\finiti\blis\btion\fthe\fped\bls\fmust\f
b
e

\fin\fthe\frest\fposition.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fthen\fw\bit\f
on
e\fminute\fin\forder\fto\finiti\blise\fthe\fthrottle\f
v\blve.\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
\f\f
\f\f
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5.NOTE:\fIf\fthe\fg\bskets\f\bre\fnot\fd\bm\bged,\fre-
us
e\fthem.\f
6. Special\bTool(\f):\b 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
4 5

°\fbefore\fTDC.\f
8. \f
9. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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