FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
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FORD GALAXY 2006 Service Repair Manual
Trending: steering, relay, boot, fuse box, ECU, jacking, buttons
Page 2461 of 4402
13. Refer\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 9\fNm
\f
14. \f
\f
\f\f
\f\f
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Page 2462 of 4402
Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel F\flter
Eleme\bt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b
eral Equ\fpme\bt
Removal
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
310-110A\f
H\bnd\fPressure\fPump\fwith\fAd\bpter\fKit
\f
Fluid\fcont\biner
1. Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. Dr\bin\fthe\ffuel\ffilter.\f
General \bqui\fment: Fluid\fcont\biner\f
\f
\f\f
\f\f
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Page 2463 of 4402
I\bstallat\fo\b 5. Cle\bn\fthe\ffuel\ffilter,\ffuel\fsupply\flines\f\bnd\f
su
rrounding\f\bre\bs.\f
Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(3 0
3-04D\fFuel\fCh\brging\f\bnd\fControls\f-\f1.8L\f
Dur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fGener\bl\f
Procedures).\f
6. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br
e\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
7. \f
8. \f
1. \f
\f\f
\f\f
\f\f
\f\f
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Page 2464 of 4402
2. \f
3.NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\b
r
e\f\bligned.\f
4. Using\f\b\fsuit\bble\flength\fof\ffuel\fresist\bnt\ftube.\f Gen
eral \bqui\fment: Fluid\fcont\biner\f
5. D
isc\brd\fthe\fbl\bnking\fc\bps.\f
Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
6. S\fecial Tool(s): 310-110A\f
\f\f
\f\f
\f\f
\f
\f\f
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Page 2465 of 4402

7. Loosen\fthe\ffuel\ffilter\fbleed\fscrew\f(speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
8. Oper\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f times.\f
9. Tighten\fthe\ffuel\ffilter\fbleed\fscrew\ffinger\ftight\f (speci\bl\ftool\fshown\fremoved\ffor\fcl\brity).\f
10. Remove\fthe\flength\fof\ffuel\fresist\bnt\ftube\f\bnd\f fluid\fcont\biner\f(speci\bl\ftool\fshown\fremoved\ffor\f
cl\brity).\f
General \bqui\fment: Fluid\fcont\biner\f
11 .
Oper\bte\fthe\fh\bnd\fpressure\fpump\f\b\ffurther\f30\f
times\fto\fprime\fthe\ffuel\fpump.\f
12. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
mu
st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture.\f
13. Stop\fthe\fengine.\f
14. S\fecial Tool(s): 310-110A\f
\f
\f
\f
\f
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Page 2466 of 4402
15. Refer\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 9\fNm
\f
16. \f
\f
\f
\f\f
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Page 2467 of 4402

Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Level
Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
I\bstallat\fo\b
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
1. Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Remove\fthe\ffuel\ft\bnk.\f Refer\fto:\f Fuel\fT\bnk \f(310-01B\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Special\bTool(\f):\b 310-069\f
To r
que:\b 85\fNm
\f
5. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
\f
\f\f
\f\f
\f\f
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Page 2468 of 4402
d\bm\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 2469 of 4402
Fuel Ta\bk a\bd L\f\bes - 2.0L Duratorq-TDC\f
(85kW/115PS) - DW/2.0L Duratorq-TDC\f
(100kW/136PS) - DW/2.0L Duratorq-
TDC\f (103kW/140PS) - DW, Em\fss\fo\b
Requ\freme\bts: Stage IV - Fuel Ta\bk a\bd
L\f\bes
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\fpt\fo\b a\bd Operat\fo\b
Ge\beral overv\few
Ve
hicles\fwith\f1.8L\fDur\btorq-TDCi\f(Kent)\fdiesel\fengine\f
\f\f
Descr\fpt\fo\b
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\freturn\fline\f
Fuel\ffilter\f
Fuel\finjector\ffuel\freturn\flines\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\ffilter\fto\ffuel\fpump\ffuel\fsupply\fline\f
Vehicles\fwith\f2.0L\fDur\btorq-TDCi\f(DW)\fdiesel\fengine\f Item
1
2
3
4
5
6
\f
Part Number -
-
-
-
-
-
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Page 2470 of 4402
\f\fDescr\fpt\fo\b
Fuel\freturn\fline\f
Fuel\ffilter\ffuel\fsupply\fline\f
Fuel\fpump\f
Fuel\fpump\ffuel\freturn\fline\f
Fuel\fpump\ffuel\fsupply\fline\f
Fuel\finjector\ffuel\freturn\fline\f
Fuel\ffilter\f
All\fvehicles\f Item
1
2
3
4
5
6
7
\f
Part Number -
-
-
-
-
-
-
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