FORD GALAXY 2006 Service Repair Manual

Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fG2 .\f\f
No GO

\fto\fPinpoint\fTest\f AH.\f\f
G2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fG3 .\f\f
No R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
G3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fG4 .\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
G4: \bHE\bK THE VOLTAGE AT THE NAVIGATION SYSTEM TOU\bH S\bREEN
Disconnect\fConnector\fC2ME03-F\ffrom\fthe\fn\bvig\btion\f
system\ftouch\fscreen.\f
1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fn\bvig\btion\fsystem\f
touch\fscreen,\fconnector\fC2ME03-F,\fpin\f1,\fcircuit\f
SBP06J\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fG6 .\f\f
No GO

\fto\fG5 .\f\f
G5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE NAVIGATION SYSTEM
TOU\bH S\bREEN
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fn\bvig\btion\fsystem\ftouch\f
screen,\fconnector\fC2ME03-F,\fpin\f1,\fcircuit\fSBP06JD\f
(BN/RD),\fwiring\fh\brness\fside.\f2
\f\f
\f\f
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fn\bvig\btion\fsystem\ftouch\fscreen\f\bnd\fthe\fCJB\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
G6: \bHE\bK THE VOLTAGE AT THE NAVIGATION SYSTEM TOU\bH S\bREEN
Ignition\fswitch\fin\fposition\fI.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fn\bvig\btion\fsystem\f
touch\fscreen,\fconnector\fC2ME03-F,\fpin\f2,\fcircuit\f
CDC33D\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fG7 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fn\bvig\btion\fsystem\ftouch\fscreen\f\bnd\fthe\f
ignition\fswitch\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
G7: \bHE\bK THE GROUND \bONNE\bTION OF THE NAVIGATION SYSTEM TOU\bH S\bREEN
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fn\bvig\btion\f
system\ftouch\fscreen,\fconnector\fC2ME03-F,\fpin\f11,\f
circuit\fGD138BF\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fn\bvig\btion\f
system\ftouch\fscreen,\fconnector\fC2ME03-F,\fpin\f12,\f
circuit\fGD138BG\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes GO\fto\fG8 .\f\f
No
-
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\fme\bsured\fin\f
one\fof\fthe\fme\bsurements:LOCATE\f\bnd\fREPAIR\fthe\f
bre\bk\fin\fthe\f\bffected\fcircuit\fbetween\fthe\fn\bvig\btion\f
\f\f
\f\f
\f\f
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system\ftouch\fscreen\f\bnd\fsoldered\fconnection\fSP196\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
-
\fIf\f\b\fresist\bnce\fof\fmore\fth\bn\f2\fOhms\fis\fme\bsured\fin\f
both\fof\fthe\fme\bsurements:LOCATE\f\bnd\fRECTIFY\fthe\f
open\fcircuit\fin\fthe\fcircuit\fbetween\fsoldered\f
connection\fSP196\f\bnd\fground\fconnection\fG6D139\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
G8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE NAVIGATION SYSTEM TOU\bH S\bREEN
AND THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fn\bvig\btion\f
system\ftouch\fscreen,\fconnector\fC2ME03-F,\fpin\f15,\f
circuit\fVDB14G\f(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f8,\fcircuit\fVDB14F\f
(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fG9 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB14G\f
(VT/GY)\fbetween\fthe\fn\bvig\btion\fsystem\ftouch\fscreen\f
\bnd\fsoldered\fconnection\fSP350\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
G9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE NAVIGATION SYSTEM TOU\bH S\bREEN
AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fn\bvig\btion\f
system\ftouch\fscreen,\fconnector\fC2ME03-F,\fpin\f5,\f
circuit\fVDB13H\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f1,\fcircuit\fVDB13F\f
(BU/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fn\bvig\btion\f
system\ftouch\fscreen.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB13H\f
(BU/GY)\fbetween\fthe\fn\bvig\btion\fsystem\ftouch\fscreen\f
\bnd\fsoldered\fconnection\fSP345\fwith\fthe\f\bid\fof\fthe\f
\f\f
\f\f
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Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST H : DVD DRIVE NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL - VEHI\bLES EQUIPPED WITH DVD
NAVIGATION SYSTEM WITH TOU\bH S\bREEN
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fH2 .\f\f
No GO

\fto\fPinpoint\fTest\f AH.\f\f
H2: \bHE\bK FUSE F6
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF6\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fH3 .\f\f
No
R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
H3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
GO\fto\fH4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H4: \bHE\bK THE VOLTAGE AT THE DVD DRIVE
Disconnect\fConnector\fC2ME04\ffrom\fthe\fDVD\fdrive.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f1,\fcircuit\fSBP06F\f(BN/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fH6 .\f\f
No
GO

\fto\fH5 .\f\f
H5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE DVD DRIVE.
\f\f
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Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fDVD\fdrive,\fconnector\fC2ME04,\f
pin\f1,\fcircuit\fSBP06F\f(BN/RD),\fwiring\fh\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
H6: \bHE\bK THE GROUND \bONNE\bTION OF THE DVD DRIVE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f13,\fcircuit\fGD138BH\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH7 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fDVD\fdrive\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
H7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DATA LINK
\bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f17,\fcircuit\fVDB14E\f(VT/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fH8 .\f\f
No
\f

\f
\f\f
\f\f
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP354\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
H8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE DVD DRIVE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fDVD\fdrive,\f
connector\fC2ME04,\fpin\f5,\fcircuit\fVDB13E\f(BU/GY),\f
wiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fDVD\fdrive\f\bnd\fRENEW\fit\fif\fnecess\bry.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fDVD\fdrive\f\bnd\fsoldered\fconnection\f
SP344\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST I : FUEL-FIRED BOOSTER HEATER/PROGRAMMABLE FUEL-
FIRED BOOSTER HEATER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
I1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fI2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
I2: \bHE\bK FUSE F27
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF27\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fI3.\f\f
No
R

ENEW\ffuse\fF27\f(30\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
I3: \bHE\bK THE VOLTAGE AT FUSE F27
Connect\fFuse\fF27\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(30\fA)\f\bnd\f
ground.\f2
\f\f
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF27\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
I4: \bHE\bK THE VOLTAGE AT THE FUEL-FIRED BOOSTER HEATER / PROGRAMMABLE
FUEL-FIRED BOOSTER HEATER
Disconnect\fConnector\fC1HF01-C\ffrom\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffuel-fired\fbooster\f
he\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\fhe\bter,\f
connector\fC1HF01-C,\fpin\f3,\fcircuit\fSBB27A\f(BU/RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fI5.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB27A\f
(BU/RD)\fbetween\fthe\ffuel-fired\fbooster\fhe\bter\f/\f
progr\bmm\bble\ffuel-fired\fbooster\fhe\bter\f\bnd\fthe\fEJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
I5: \bHE\bK THE GROUND \bONNE\bTION OF THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f4,\fcircuit\fGD132L\f
(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fI6.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP380\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
I6: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER AND THE DATA LINK \bONNE\bTOR
(DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
\f\f
\f\f
Стр. 27 из 159
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Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f6,\fcircuit\fVDB07F\f
(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fI7.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP282\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
I7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE FUEL-FIRED BOOSTER HEATER /
PROGRAMMABLE FUEL-FIRED BOOSTER HEATER AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffuel-fired\f
booster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\f
he\bter,\fconnector\fC1HF01-C,\fpin\f11,\fcircuit\fVDB06Z\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\ffuel-
fired\fbooster\f
he\bter\f/\fprogr\bmm\bble\ffuel-fired\fbooster\fhe\bter.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\f
fuel-fired\fbooster\fhe\bter\f/\fprogr\bmm\bble\ffuel-fired\f
booster\fhe\bter\f\bnd\fsoldered\fconnection\fSP290\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
PINPOINT TEST J : KEYLESS VEHI\bLE MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
J1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fJ2.\f\f \f\f
\f\f
Стр. 28 из
159
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No GO\fto\fPinpoint\fTest\f AF.\f\f
J2: \bHE\bK FUSE F\b8
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC8\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fJ3.\f\f
No
INSTALL\fA\fNEW\ffuse\fFC8\f(20\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
fuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.
J3: \bHE\bK THE VOLTAGE AT FUSE F\b8
Connect\fFuse\fFC8\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC8\f(20\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFC8\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J4: \bHE\bK THE VOLTAGE AT THE KEYLESS VEHI\bLE MODULE
Disconnect\fConnector\fC2PK28-C\ffrom\fthe\fkeyless\fvehicle\fmodule.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fJ6.\f\f
No GO

\fto\fJ5.\f\f
J5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE KEYLESS VEHI\bLE
MODULE
Disconnect\fConnector\fC4BR02-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-C,\fpin\f317,\f
circuit\fSBR08A\f(VT/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fkeyless\fvehicle\f
module,\fconnector\fC2PK28-C,\fpin\f5,\fcircuit\fSBR08A\f(VT/RD),\fwiring\f
h\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR08A\f(VT/RD)\fbetween\fthe\f
keyless\fvehicle\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J6: \bHE\bK THE GROUND \bONNE\bTION OF THE KEYLESS VEHI\bLE MODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-C,\fpin\f4,\fcircuit\fGD151H\f(BK/GN),\fwiring\fh\brness\fside\f\bnd\fground.
\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fJ7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fground\fconnection\fG3D127\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE KEYLESS VEHI\bLE MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
Стр. 29 из 159
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CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC2PK28-D\ffrom\fthe\fkeyless\fvehicle\fmodule.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-D,\fpin\f4,\fcircuit\fVDB07CA\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f11,\fcircuit\fVDB07D\f(VT/OG),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fJ8.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fsoldered\fconnection\fSP287\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE KEYLESS VEHI\bLE MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fkeyless\fvehicle\fmodule,\fconnector\f
C2PK28-D,\fpin\f3,\fcircuit\fVDB06CA\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f
DLC,\fconnector\fC3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\fh\brness\f
side.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fkeyless\fvehicle\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fkeyless\fvehicle\f
module\f\bnd\fsoldered\fconnection\fSP296\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST K : AUXILIARY \bLIMATE \bONTROL MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: \bHE\bK \bOMMUNI\bATIONS WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fK2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
K2: \bHE\bK FUSE F\b4
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC4\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fK3.\f\f
No
I

NSTALL\fA\fNEW\ffuse\fFC4\f(10\fA).\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
Стр. 30 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
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