FORD GALAXY 2006 Service Repair Manual

Disconnect\fConnector\fC2LS41\ffrom\fthe\fsteering\f
wheel.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fsteering\fwheel\f
module,\fconnector\fC2LS41,\fpin\f1,\fcircuit\fSBP07A\f
(WH/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fO6.\f\f
No
GO

\fto\fO5.\f\f
O5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE STEERING WHEEL MODULE FOR
OPEN \bIR\bUIT
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fPJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f70,\fcircuit\fSBP07A\f(WH/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\fsteering\fwheel\fmodule,\f
connector\fC2LS41,\fpin\f1,\fcircuit\fSBP07A\f(WH/RD),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBP07A\f
(WH/RD)\fbetween\fthe\fsteering\fwheel\fmodule\f\bnd\fthe\f
CJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
O6: \bHE\bK THE GROUND \bONNE\bTION OF THE STEERING WHEEL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module,\fconnector\fC2LS41,\fpin\f14,\fcircuit\fGD138AY\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fO7.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fsteering\fwheel\fmodule\f\bnd\fground\f
connection\fG6D139\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
\f\f
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O7: \bHE\bK THE GROUND \bONNE\bTION OF THE STEERING WHEEL MODULE
Disconnect\fConnector\fC2R115-A\ffrom\fthe\fsteering\f
wheel.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module,\fconnector\fC2R115-
A,\fpin\f7,\fcircuit\fGD133CJ\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fO8.\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fsteering\fwheel\fmodule\f\bnd\fground\f
connection\fG3D134\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
O8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE STEERING WHEEL MODULE AND THE
DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module,\fconnector\fC2LS41,\fpin\f5,\fcircuit\fVDB05AA\f
(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fO9.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fsteering\fwheel\fmodule\f\bnd\fsoldered\f
connection\fSP594\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
O9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE STEERING WHEEL MODULE AND THE
DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module,\fconnector\fC2LS41,\fpin\f4,\fcircuit\fVDB04T\f
(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fsteering\fwheel\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
\f\f
\f\f
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fsteering\fwheel\fmodule\f\bnd\fsoldered\f
connection\fSP336\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST P : \bOLLISION WARNING MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
P1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fP2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AK.\f\f
P2: \bHE\bK FUSE F15
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF15\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fP3 .\f\f
No R

ENEW\ffuse\fF15\f(10\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
P3: \bHE\bK THE VOLTAGE AT FUSE F15
Connect\fFuse\fF15\f(CJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF15\f(10\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fP4 .\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF15\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
P4: \bHE\bK THE VOLTAGE AT THE \bOLLISION WARNING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC2MF01\ffrom\fthe\fcollision\fw\brning\fmodule.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fcollision\fw\brning\fmodule,\fconnector\f
C2MF01,\fpin\f15,\fcircuit\fCBP15A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f4
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fO6.\f\f
No GO

\fto\fO5.\f\f
P5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE \bOLLISION WARNING
MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02-C,\fpin\f55,\f
circuit\fCBP15A\f(BN/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fcollision\fw\brning\f
module,\fconnector\fC2MF01,\fpin\f15,\fcircuit\fCBP15A\f(BN/BU),\fwiring\fh\brness\f
3
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side.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBP15A\f(BN/BU)\fbetween\fthe\f
collision\fw\brning\fmodule\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
P6: \bHE\bK THE GROUND \bONNE\bTION OF THE \bOLLISION WARNING MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fcollision\fw\brning\fmodule,\fconnector\f
C2MF01,\fpin\f12,\fcircuit\fGD133BL\f(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fP7 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\fcollision\fw\brning\fmodule\f
\bnd\fground\fconnection\fG3D134\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
P7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bOLLISION WARNING MODULE AND
THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fcollision\fw\brning\fmodule,\fconnector\f
C2MF01,\fpin\f8,\fcircuit\fVDB05AC\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fP8 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fcollision\fw\brning\f
module\f\bnd\fsoldered\fconnection\fSP540\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
P8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bOLLISION WARNING MODULE AND
THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fcollision\fw\brning\fmodule,\fconnector\f
C2MF01,\fpin\f9,\fcircuit\fVDB04Z\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fcollision\fw\brning\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fcollision\fw\brning\f
module\f\bnd\fsoldered\fconnection\fSP339\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST Q : YAW RATE/LATERAL A\b\bELERATION SENSOR NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL.
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Q1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
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Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fQ2.\f\f
No GO

\fto\fPinpoint\fTest\f AK.\f\f
Q2: \bHE\bK FUSE F3
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF3\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fQ3.\f\f
No
R

ENEW\ffuse\fF3\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
Q3: \bHE\bK THE VOLTAGE AT FUSE F3
Connect\fFuse\fF3\f(CJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF3\f(5\fA)\f\bnd\f
ground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fQ4.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF3\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
Q4: \bHE\bK THE VOLTAGE AT THE YAW RATE/LATERAL A\b\bELERATION SENSOR
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC3CA09\ffrom\fthe\fy\bw\f
r\bte/l\bter\bl\f\bcceler\btion\fsensor.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f1,\fcircuit\f
CBP03A\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
4
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fQ6.\f\f
No GO

\fto\fQ5.\f\f
Q5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE YAW RATE/LATERAL
A\b\bELERATION SENSOR FOR OPEN \bIR\bUIT
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-B\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-B,\fpin\f58,\fcircuit\fCBP03C\f(GY),\fwiring\f3
\f\f
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h\brness\fside\f\bnd\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\f
sensor,\fconnector\fC3CA09,\fpin\f1,\fcircuit\fCBP03A\f
(GY),\fwiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
Q6: \bHE\bK THE GROUND \bONNE\bTION AT THE YAW RATE/LATERAL A\b\bELERATION
SENSOR
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f6,\fcircuit\f
GD135L\f(BK/GY),wiring\fh\brness\fside\f\bnd\fground.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fQ7.\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
ground\fconnection\fG3D135\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Q7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE YAW RATE/LATERAL A\b\bELERATION
SENSOR AND THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f3,\fcircuit\f
VDB05V\f(WH),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fQ8.\f\f
\f\f
\f\f
\f\f
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No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP276\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Q8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE YAW RATE/LATERAL A\b\bELERATION
SENSOR AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f2,\fcircuit\f
VDB04X\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP277\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST R : \bD \bHANGER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\finstrument\fcluster?\f
Yes GO\fto\fR2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
R2: \bHE\bK FUSE F\b5
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC5\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fR3 .\f\f
No R

ENEW\ffuse\fFC5\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
R3: \bHE\bK THE VOLTAGE AT FUSE F\b5
Connect\fFuse\fFC5\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC5\f(7.5\fA)\f\bnd\fground.\f2
\f\f
Стр. 47 из 159
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fR6 .\f\f
No
GO

\fto\fR4 .\f\f
R4: \bHE\bK FUSE F20
CHECK\fFuse\fF20\f(EJB).\f1
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fR5 .\f\f
No
R

ENEW\ffuse\fF20\f(60\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
R5: \bHE\bK THE VOLTAGE AT FUSE F20
Connect\fFuse\fF20\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF20\f(60\fA)\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fEJB\f\bnd\fthe\fRJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF20\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
R6: \bHE\bK VOLTAGE AT \bD \bHANGER
Disconnect\fConnector\fC2ME27\ffrom\fthe\fCD\fch\bnger.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f1,\f
circuit\fSBR05A\f(GY/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fR8 .\f\f
No
GO

\fto\fR7 .\f\f
R7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE \bD \bHANGER
Disconnect\fConnector\fC4BR2-C\ffrom\fthe\fRJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR2-C,\fpin\f323,\f
circuit\fSBR05A\f(GN/RD),\fwiring\fh\brness\fside\f\bnd\fthe\fCD\fch\bnger,\f
connector\fC2ME27,\fpin\f1,\fcircuit\fSBR05A\f(GY/RD),\fwiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBR05A\f(GY/RD)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
R8: \bHE\bK THE GROUND \bONNE\bTION OF THE \bD \bHANGER
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f6,\f
circuit\fGD135M\f(BK/GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fR9 .\f\f
No L

OCATE\f\bnd\fRECTIFY\fthe\fopen\fcircuit\fbetween\fthe\fCD\fch\bnger\f\bnd\fground\f
connection\fG3D135\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
R9: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bD \bHANGER AND THE DATA LINK
\bONNE\bTOR (DL\b)
Стр. 48 из 159
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CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f5,\f
circuit\fVDB13C\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f1,\fcircuit\fVDB13F\f(BU/GY),\fwiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
GO\fto\fR10 .\f\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB13C\f(BU/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP346\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
R10: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bD \bHANGER AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCD\fch\bnger,\fconnector\fC2ME27,\fpin\f
10,\fcircuit\fVDB14C\f(VT/GY),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fCD\fch\bnger.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB14C\f(VT/GY)\fbetween\fthe\fCD\f
ch\bnger\f\bnd\fsoldered\fconnection\fSP351\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST S : RAIN SENSOR/LIGHT SENSOR NOT \bOMMUNI\bATING
WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
S1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes
GO\fto\fS2.\f\f
No GO

\fto\fPinpoint\fTest\f AF.\f\f
S2: \bHE\bK FUSE F1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF1\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fS3.\f\f
No
R

ENEW\ffuse\fF1\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
S3: \bHE\bK THE VOLTAGE AT FUSE F1
Connect\fFuse\fF1\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF1\f(5\fA)\f\bnd\f2
Стр. 49 из 159
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ground.\f
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fS4.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF1\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
S4: \bHE\bK THE VOLTAGE AT THE RAIN SENSOR/LIGHT SENSOR
Disconnect\fPump\fPulley\fRepl\bcer.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW06,\fpin\f3,\fcircuit\fCBP01B\f
(BU),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fS6.\f\f
No GO

\fto\fS5.\f\f
S5: \bHE\bK THE \bIR\bUIT BETWEEN THE \bJB AND THE RAIN SENSOR/LIGHT SENSOR
FOR OPEN \bIR\bUIT
Disconnect\fConnector\fC1BP02-H\ffrom\fthe\fCJB.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-H,\fpin\f17,\fcircuit\fCBP01B\f(BU),\fwiring\f
h\brness\fside\f\bnd\fthe\fr\bin\fsensor/light\fsensor,\f
connector\fC9RW06,\fpin\f3,\fcircuit\fCBP01B\f(BU),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fr\bin\fsensor/light\fsensor\f\bnd\fthe\fCJB\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
S6: \bHE\bK THE GROUND \bONNE\bTION OF THE RAIN SENSOR/LIGHT SENSOR
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fr\bin\fsensor/light\f
sensor,\fconnector\fC9RW0,\fpin\f2,\fcircuit\fGD138V\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
\f\f
\f\f
\f\f
Стр. 50 из
159
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