Unt dr FORD GALAXY 2006 Service Repair Manual

2.S\fecial Tool(s): 310-110A\f
3. O
per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
4. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle\funtil\fit\f
re
\bches\fnorm\bl\foper\bting\ftemper\bture\f
5. Stop\fthe\fengine.\f
6. S\fecial Tool(s): 310-110A\f
7. R

efer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f
\f\f
\f\f
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4. Disc\brd\fthe\fbl\bnking\fc\bps.\fRefer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 10\fNm
\f
5. S\fecial Tool(s): 310-110A\f
6. O

per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
7. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fto\fidle\funtil\fit\fre\bches\f
no
rm\bl\foper\bting\ftemper\bture\f
8. Stop\fthe\fengine.\f
9. S\fecial Tool(s): 310-110A\f
\f\f
\f
\f\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\b\fpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants,\bFluids,\b\fealers\band\bAdhesives\b
Refrigerant\bCapacities\b(When\bCharging)\b
Refrigerant\bOil\bCapacities\b(When\bCharging)\b
Addition\bof\bRefrigerant\bOil\b(When\bnew\bcomponents\bare\binstalled)\b
Clutch\bair\bgap\b
Torque\b\fpecifications\b
Specifica\bions
Refriger\bnt\fR134\bWSH-M17B19-A
Refriger\bnt\foilWSH-M1C231-B
\frams
Air\fConditioning600\f±\f15
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem850\f±\f15
Millili\bers
Air\fConditioning200
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem250
Millili\bers
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f
the\ff\bulty\fcompressor\fis\fless\fth\bn\f150\fmlDr\bin\f50\ffrom\fnew\fcompressor.
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f the\ff\bulty\fcompressor\fis\fmore\fth\bn\f150\fmlDr\bin\f0\ffrom\fnew\fcompressor.
Condenser\bdd\f30.
Ev\bpor\btor\bdd\f90.
Accumul\btor/dehydr\btor\bdd\f90.
Every\ftime\frefriger\bnt\fis\fev\bcu\bted.\bdd\f20.
When\f\bll\fnew\fcomponents\f\bre\finst\blled.\bdd\f60.
mm
Compressor\fclutch\f\bir\fg\bp0.35\f-\f0.85
Descrip\bionNmlb-f\blb-in
Compressor\fdrive\fpl\bte\fret\bining\fbolt1310–
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Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-A,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
CHECK\fthe\fmounting\fof\fthe\frefriger\bnt\fcompressor.\f
If\fthe\fcomponent\fis\fsecurely\f\btt\bched,\fRENEW\fthe\f
A/C\fclutch.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE9 .\f\f
E9:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCLUTCH\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C\f(vehicles\fwith\f\b\f2.5L\fengine:\f
connector\fC1H302-A),\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f29,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\f
H401\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fthe\fA/C\fclutch\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bA/C\bCLUTCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f2,\fcircuit\fGN129D\f
(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
\f\f
\f\f
\f\f
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NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\finst\blling\f\b\fnew\fcomponent.\f5. Connect\fthe\fservice\funit\flines\fto\fthe\ffilling\f
co

nnection\fof\fthe\f\bir\fconditioning\fsystem.\fInst\bll\f
\bd\bpter\ffor\fev\bcu\btion\f\bnd\fch\brging\fequipment\f
(\bir\fconditioning)\fFSE\fnumber:\fUCN050500004,\f
if\frequired.\f
General \bqui\fment: Air\fconditioning\fservice\funit \f
Gen

eral \bqui\fment: Ad\bpter\ffor\f\bir\fconditioning\f
ser

vice\funit \f
6. D

r\bin\fthe\f\bir\fconditioning\fsystem\fvi\b\fthe\flow\f
pressure\fconnection\fin\f\bccord\bnce\fwith\fthe\f
service\funit\fm\bnuf\bcturer's\finstructions.\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
\b m

ount\fof\frefriger\bnt\foil\fis\f\bdded.\f
Fill\fup\fwith\frefriger\bnt\foil.\f
Re

fer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
8. Ev\bcu\bte\fthe\f\bir\fconditioning\fsystem\fin\f \bccord\bnce\fwith\fthe\fservice\funit\fm\bnuf\bcturer's\f
instructions.\f
9. NOTE:\fThe\fsystem\fis\fle\bk-tight\fif\fthe\f
pr

essure\fincre\bse\fdoes\fnot\fexceed\f20\fmb\br.\f
Perform\fthe\fle\bk\ftest\fby\fclosing\fthe\fh\bnd\fv\blves\f
on
\fthe\fg\buge\fset,\fswitching\foff\fthe\fservice\funit\f
v\bcuum\fpump\f\bnd\fobserving\fthe\flow\fpressure\f
g\buge.\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fif\fthe\f
p
r

essure\fincre\bse\fexceeds\f20\fmb\br.\f
Loc\bte\f\bnd\frectify\f\bny\fle\bks\fin\fthe\fA/C\f
\f
\f\f
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refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f
General \bqui\fment: UV\fle\bk\fdetector\f
Gen

eral \bqui\fment: Electronic\fle\bk\fdetector \f
Gen

eral \bqui\fment: Autom\btic\fc\blibr\btion\f
h\blo

gen\fle\bk\fdetector \f
11.

Fill\fup\fthe\f\bir\fconditioning\fsystem\fwith\f
refriger\bnt\foil.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fliquid\f through\fthe\fhigh\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
13. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\fhigh\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fliquid\frefriger\bnt\f(R134\b).\f
14. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fg\bs\fthrough\f the\flow\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
15. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\flow\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fg\bseous\frefriger\bnt.\f
3. Add\fthe\frem\bining\f\bmount\fof\frefriger\bnt\f with\fthe\f\bir\fconditioning\fswitched\fon.\fTo\f
do\fso\frun\fthe\fengine\f\bt\f\bbout\f1200-1500\f
rev/min.\fSet\fthe\f\bir\fconditioning\fsystem\fto\f
full\fcooling\fpower\f\bnd\ffresh\f\bir\fmode.\fSet\f
the\fblower\fto\fthe\fhighest\fsetting.\fFill\fwith\f
the\frem\binder\fof\fthe\fprescribed\ffill\f
c\bp\bcity.\f
16. Disconnect\fthe\fservice\funit.\f
17. \f\f 1. Close\fthe\fshut-off\fv\blve.\f
2. Switch\foff\fthe\fservice\funit.\f
3. Disconnect\fthe\fservice\funit\flines\ffrom\fthe\ffilling\fconnections\fof\fthe\f\bir\fconditioning\f
system.\f
4. Screw\fthe\fprotective\fc\bps\fonto\fthe\ffilling\f connections.\f
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Climate\bControl\b\f\bClimate\bControl\b
Assembly—Vehicles\bWith:\bAutomatic\b
Temperature\bControl
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fModul\f-\fN\bvig\btionssystembildschirm\f-\f
F\bhrzeuge\f\busgest\bttet\fmit\fTr\bvel\fPilot\fEX\f(415-
01\fInform\btions-\fund\fUnterh\bltungssystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\f\bvoid\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3. \f
4. \f
\f\f
\f
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Climate\bControl\b\f\bClimate\bControl\b
Assembly—Vehicles\bBuilt\bUp\bTo:\b05/2007,\b
Vehicles\bWith:\bAutomatic\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
General\bEquipment\b
Removal\b
Schlitzschr\bubendreher
1. Remove\fthe\f\budio\funit.\fRefer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fModul\f-\fN\bvig\btionssystembildschirm\f-\f
F\bhrzeuge\f\busgest\bttet\fmit\fTr\bvel\fPilot\fEX\f(415-
01\fInform\btions-\fund\fUnterh\bltungssystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\f
to

\f\bvoid\fd\bm\bge\fto\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3. \f
4. \f
\f\f
\f
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\f\fDescrip\fion
Combustion\f\bir\fblower\f
Glow\fplug\f
W\bter\foutlet\f
W\bter\fingress\f
Temper\bture\fsensor\f
Overhe\bt\fSensor\f
Burner\f
He\bter\fcore.\f
Venturi\fburner\f
Exh\bust\fg\bs\fle\bk\bge.\f
Fuel\fentry\f
Combustion\f\bir\fentry\f
Electronic\fControl\fUnit\f
Addi\fional hea\fer opera\fion (diesel vehicles onl\b)
Wh e

n\fthe\fengine\fis\frunning,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\f\bssists\fthe\fengine\fin\fhe\bting\fup\f
the\fp\bssenger\fcomp\brtment\f\bt\flow\f\bmbient\ftemper\btures,\fif\fthe\fvehicle\fh\bs\f\bn\fengine\fth\bt\f
gives\foff\fonly\f\b\fsm\bll\f\bmount\fof\fhe\bt.\f I\fem
1
2
3
4
5
6
7
8
9
1 0
1

1
12
13
\f
Par\f Number -
-
-
-
-
-
-
-
-
-
-
-
-
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When\fthe\fcool\bnt\ftemper\bture\fre\bches\f\b\fminimum\fv\blue,\fthe\fcontrol\funit\ftr\bnsmits\f\b\f
switch-on\fsign\bl\ffor\fthe\fp\bssenger\fcomp\brtment\fblower\fvi\b\fthe\fCAN\fbus\fin\fvehicles\fwith\f
\butom\btic\f\bir\fconditioning.\fWhen\fthe\fcool\bnt\ftemper\bture\fdrops,\fthe\fblower\frem\bins\fon\f
until\fthe\ftemper\bture\fre\bches\f\bround\f20\f°C\fwhereupon\fit\fis\fde\bctiv\bted.\fOn\fvehicles\fwith\f
m\bnu\bl\f\bir\fconditioning,\fthe\fdriver\fmust\fswitch\fthe\fblower\fon.\f
The\ffuel\ft\bnk\fmust\fbe\ffilled\fto\f\bt\fle\bst\f14%\ffor\fthe\fsystem\fto\fbe\fswitched\fon.\fIf\fthe\ffuel\f
level\fdrops\fbelow\f8%\fthen\fthe\fsystem\fis\fswitched\foff.\fIn\fboost\fmode,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fis\fonly\fswitched\fon\fif\f\bll\fof\fthe\f
following\fcriteri\b\f\bre\fmet:\f

Engine\fspeed\f\bbove\f500\frpm\fThe\ffuel-fired\f\bddition\bl\fhe\bter\fis\fnot\f\bllowed\fto\fst\brt\fup\f
wh

ile\fthe\fengine\fis\fbeing\fcr\bnked;\fthis\fprevents\f\b\fshut-down\fdue\fto\flow\fvolt\bge\fif\fthe\f
b\bttery\fch\brge\fis\flow.\f\f

Ambient\ftemper\bture\fbelow\f5\f°C\f\f

Fuel\flevel\f\bbove\f14%\fof\ftot\bl\fc\bp\bcity.\f\f

Switch\fis\f\bt\f"on"\fposition\fon\fthe\ftrip\fcomputer\fmenu.\f
One\fof\fthe\ffollowing\fconditions\fis\fsufficient\fto\fswitch\foff\fthe\f\bddition\bl\fhe\bter\fin\fboost\f
he

\bt\fmode:\f

Engine\fspeed\fbelow\f500\frpm.\f\f

Ambient\ftemper\bture\f\bbove\f11\f°C.\f\f

Switch\fis\f\bt\f"off"\fposition\fon\fthe\ftrip\fcomputer\fmenu.\f\f

Fuel\flevel\fbelow\f8%\fof\ftot\bl\fc\bp\bcity.\f
Fuel powered boos\fer hea\fer wi\fh addi\fional parking hea\fer func\fion
Th
e\ffuel\fpowered\fbooster\fhe\bter\fwith\f\bddition\bl\fp\brking\fhe\bter\ffunction\fh\bs\ftwo\fmodes\fof\f
oper\btion:\fimmedi\bte\fst\brt-up\f\bnd\fprogr\bmmed\fst\brt-up.\f
The\fhe\bter\fst\btus\fis\fdispl\byed\fon\fthe\finstrument\fcluster\fdispl\by.\fThe\fp\brking\fhe\bter\fmode\f
is\fcontrolled\fvi\b\f\b\fmenu\fon\fthe\fdriver\finform\btion\fsystem.\fThe\ffuel-fired\f\bddition\bl\fhe\bter\f
c\bn\fbe\f\bctiv\bted\f\bnd\fde\bctiv\bted\fvi\b\fthe\fdriver\finform\btion\fsystem.\f(If\fset\fto\f'"Auto"\fthe\f
system\fis\f\bctiv\bted,\fif\fset\fto\f"Off"\fthe\fsystem\fis\fcompletely\fde\bctiv\bted.)\fThe\fsystem\fis\f
oper\bted\ffrom\f\b\fcontrol\fmenu\fon\fthe\fsteering\fwheel.\f
Immedia\fe s\far\f-up of \fhe fuel powered boos\fer hea\fer
This\ffunction\fen\bbles\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fto\fbe\fswitched\fon\fm\bnu\blly\fwhen\fthe\f
e n

gine\fis\fnot\frunning.\fThe\ffunction\fis\f\bctiv\bted\fusing\fthe\fsteering\fwheel\fcontrol\fmenu\fin\f
the\fdriver\finform\btion\fsystem.\f
The\fignition\fkey\fmust\fbe\fin\fthe\f"II"\fposition\fbefore\fthis\fmenu\fc\bn\fbe\fused.\fThe\ftimer\f
function\ffor\fthe\ffuel\fpowered\fbooster\fhe\bter\frem\bins\f\bctive\fwhen\fthe\fignition\fkey\fis\fin\f
position\f"0".\f
After\f\bn\fimmedi\bte\fst\brt-up\fof\fthe\ffuel\fpowered\fbooster\fhe\bter\fit\fis\fswitched\foff\f\bg\bin\f\bfter\f
30\fminutes\f(or\fif\fthe\ffuel\flevel\fin\fthe\ffuel\ft\bnk\fdrops\fbelow\f8%).\fThe\ffuel\fpowered\fbooster\f
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Стр. 4 из 9
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