Unt dr FORD GALAXY 2006 Service Repair Manual

He\bdl\bmp\fw\bsher\fnozzles\f
Window\fw\bsher\fnozzles\f
Windshield w\bsh/wipe system
The\fwindshield\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f"I"\f
or\f"II".\f
Four\fwipe\ffunctions\f\bre\f\bv\bil\bble:\f"Single\fWipe",\f"Speed\f1",\f"Speed\f2"\f\bnd\f"Intermittent\f
Wipe"\for\f"Autom\btic\fWipe"\f(depending\fon\fthe\fspecific\btion\fof\fthe\fvehicle)".\f
In\f"Speed\f1"\for\f"Speed\f2"\fmode,\fthe\fwipers\f\bre\foper\bting\fcontinuously\f\bt\feither\fnorm\bl\f
speed\for\ff\bst\fspeed.\f
When\fthe\fintermittent\fwipe\fmode\fis\fswitched\fon\fthe\fwindshield\fwipers\foper\bte\f\bt\f
norm\bl\fspeed\fwith\fthe\ffollowing\fwiper\fdel\bys:\f

Wiper\fdel\by\f1:\f1\fsecond\f\f

Wiper\fdel\by\f2:\f3.5\fseconds\f\f

Wiper\fdel\by\f3:\f6\fseconds\f\f

Wiper\fdel\by\f4:\f9.5\fseconds\f\f

Wiper\fdel\by\f5:\f15.5\fseconds\f\f

Wiper\fdel\by\f6:\f22\fseconds\f
NOTE:\fIn\fthe\fevent\fof\f\b\ff\bilure,\fthe\fdef\bult\ftime\ffor\fthe\fwiper\fdel\by\fis\f3.5\fseconds.\f
Wh e

n\fthe\fwindshield\fw\bsher\fswitch\fis\foper\bted\fw\bsher\ff
luid\fis\fspr\byed\fonto\fthe\fwindshield.\f
After\f\b\fshort\fdel\by\fdesigned\fto\fprotect\fthe\fwiper\fbl\bdes\fthe\fwipers\fperform\f2\for\f3\fwipes\f\bt\f
low\fspeed.\f
If\fwhen\fthe\fwindshield\fw\bsher\fswitch\fis\f\bctiv\bted\fthe\fwindshield\fwipers\f\bre\fswitched\foff,\f\b\f
single\fwipe\fis\fperformed\f4\fseconds\f\bfter\fthe\fwipers\fh\bve\freturned\fto\fthe\fhome\fposition\f
\bfter\fperforming\fthe\f2\for\f3\fwipes.\f
If\fthe\fwipers\f\bre\fset\fto\fintermittent\fwipe\f\bnd\fthe\fwindow\fw\bsher\fswitch\fis\f\bctu\bted,\fthe\f
wipes\f\bre\fonly\fperformed\fif\fno\ffurther\fwipe\frequest\fh\bs\fbeen\fselected\fvi\b\f\b\fshorter\fdel\by\f
time\fwithin\fthe\f4-second\fdel\by\ftime.\f
The\fpost\fwipe\ffunction\fon\fthe\fwindshield\fensures\fth\bt\f\bny\fw\bter\frem\bining\fon\fthe\f
windshield\f\bfter\fw\bshing\fis\fwiped\f\bw\by.\fIt\fis\fonly\frequired\fif\fthe\fwipers\f\bre\fswitched\foff\for\f
they\f\bre\fset\fto\fintermittent\fmode.\f
Re\br window w\bsh/wipe system
The\fre\br\fwindow\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f
"II".\f
If\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\f"Off",\f"intermittent\fmode"\for\f"\butom\btic\fwindshield\f
wiper"\f(no\fwiping\for\flow\fspeed)\fposition,\fthen\fthe\fwipe\finterv\bl\fof\fthe\fre\br\fwindow\fwiper\fis\f
10\fseconds.\f
If\fthe\fswitch\ffor\fthe\fre\br\fwindow\fw\bsher\fis\fpressed,\fthen\fw\bsher\ffluid\fis\fspr\byed\fonto\fthe\f
re\br\fwindow,\f\bnd\fthe\fwiper\foper\btes\fcontinuously\f\bt\flow\fspeed.\fWhen\fthe\fswitch\fis\frele\bsed\f
the\fre\br\fwindow\fwiper\fperforms\f\bnother\f2-3\fwipes.\f
If\freverse\fge\br\fis\feng\bged\f\bnd\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\fnorm\bl,\fhigh\fspeed\for\f
\butom\btic\fwindshield\fwiper\f(wiping\f\bt\fhigh\fspeed)\fposition,\fthe\fre\br\fwindow\fwiper\fwill\f
oper\bte\fcontinuously\funtil\fthe\fge\brshift\flever\fis\fmoved\fb\bck\fto\fthe\fneutr\bl\fposition.\f
He\bdl\bmp w\bsher system
The\fhe\bdl\bmp\fw\bsher\fsystem\fwill\fst\brt\fto\foper\bte\fwhen\fthe\fwindshield\fw\bsher\ffunction\fis\f
\bctiv\bted\fif,\f\bt\fthe\fs\bme\ftime,\fthe\flight\fswitch\fis\fset\fto\f"dipped\fbe\bm"\for\fthe\fhe\bdl\bmps\f
h\bve\fbeen\fswitched\fon\fby\fthe\f"\butom\btic\fhe\bdl\bmps"\ffunction.\fThe\felectric\bl\fcontrol\f
functions\f\bre\fperformed\fby\fthe\fhe\bdl\bmp\fw\bsher\frel\by,\fwhich\fis\f\bctu\bted\fby\fthe\fGEM.\f 6
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In\forder\fto\fprevent\fexcessive\fw\bter\fconsumption,\fthe\fhe\bdl\bmp\fw\bsher\fsystem\fis\fonly\f
\bctiv\bted\fevery\ffourth\ftime\fthe\fwindshield\fw\bsh/wipe\fswitch\fis\foper\bted,\fprovided\fthe\ftime\f
el\bpsed\fsince\fthe\ffirst\foper\btion\fof\fthe\fw\bsher\fsystem\fdoes\fnot\fexceed\f10\fminutes.\fIf\fthe\f
windshield\fw\bsh/wipe\fswitch\fis\f\bctiv\bted\f\bg\bin\f\bfter\f10\fminutes\fthe\fthe\fhe\bdl\bmp\fw\bsher\f
system\fis\f\bctiv\bted\f\bnd\fthe\ftime\fencoder\fis\frest\brted.\f
If\fthe\fw\bsh\fw\bter\flevel\fw\brning\fl\bmp\fon\fthe\finstrument\fcluster\fcomes\fon\fbec\buse\fthe\fw\bsh\f
w\bter\flevel\fin\fthe\fw\bsher\freservoir\fis\ftoo\flow\fthen\fthe\fhe\bdl\bmp\fw\bsher\fpump\fis\fno\flonger\f
\bctiv\bted\funtil\fthe\fw\bsher\freservoir\fis\ftopped\fup.\f
R\bin sensor
CAUTIONS:\fThe
\f\butom\btic\fwindshield\fwipers\fmust\fbe\fswitched\foff\fbefore\fthe\fvehicle\fis\fdriven\f
into\f\b\fc\br\fw\bsh.\f
If\fthe\fwindshield\fis\ficed\fup,\fthe\fwipers\fm\by\fonly\fbe\f\bctiv\bted\fby\fthe\fr\bin\fsensor\f\bfter\f
the\fwindshield\fh\bs\fbeen\fcompletely\fdefrosted.\f
NOTE:\fThe\fr\bin\fsensor\fis\f\bn\foptic\bl\fme\bsuring\finstrument.\fCont\bmin\btion\fsuch\f\bs\foil,\f
gre\bse\for\fdust\fimp\bir\fits\fcorrect\foper\btion.\fBefore\fswitching\fon\fthe\f\butom\btic\fwindshield\f
wipers,\fthe\fwindshield\fmust\fbe\fcle\bn\fin\fthe\f\bre\b\fof\fthe\fr\bin\fsensor.\f
The\fr\bin\fsensor\f(1)\fis\fintegr\bted\ftogether\fwith\fthe\fl i
ght\fsensor\fin\f\b\fhousing\fwhich\fis\f
mounted\fbehind\fthe\fre\br\fview\fmirror\fon\fthe\fwindshield.\f
The\fr\bin\fsensor\fcomprises\f\bn\fopto-electronic\fme\bsuring\f\bnd\fev\blu\btion\fcircuit.\fThe\fsensor\f
c\bn\fc\blcul\bte\fthe\f\bmount\fof\fprecipit\btion\ff\blling\fon\fthe\fwindshield\f\bnd\frequest\fth\bt\fthe\f
windshield\fwipers\f\bre\fswitched\fon.\f
The\fwipers\f\bre\fthen\fset\fto\fthe\frequired\fwipe\fspeed\fby\fthe\fGEM\fon\fthe\fb\bsis\fof\fthe\f
inform\btion\fsupplied\fby\fthe\fr\bin\fsensor.\f
\f\f
Description
R\bindrop\f
LED\f
Lens\f
Photodiode\f
Item
1
2
3
4 \f\f
\f\f
P\brt Number
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The\fr\bin\fsensor\fconsists\fof\fthree\fcomponents:\f

\bn\fLED\f\f

\b\fphotodiode\f\f

\b\flens\f
The\fLED\femits\f\b\flight\fbe\bm\fof\fknown\fintensity.\fThe\femitted\fbe\bm\femerges\fthrough\fthe\f
le
ns\f\bnd\fis\fthen\freflected\fby\fthe\fwindshield.\f
The\freflected\flight\fbe\bm\fenters\fb\bck\fthrough\fthe\flens\f\bnd\fthen\fre\bches\fthe\fphotodiode.\f
The\fcorresponding\fv\blue\ft\bken\fwithout\fmoisture\fon\fthe\fwindshield\fis\fused\f\bs\fthe\freference\f
v\blue\ffor\fthe\f\butom\btic\fc\blibr\btion\fprocess.\f
Subsequent\fdevi\btions\ffrom\fthis\fv\blue\fc\buse\fthe\fwindshield\fwipers\fto\fbe\fswitched\fon.\f
If\fr\bin\fl\bnds\fon\fthe\fwindshield\fthen\fthe\flight\freflected\fby\fthe\fwindshield\fh\bs\f\b\flower\f
intensity.\fThis\floss\fof\fintensity\fis\fregistered\fby\fthe\fphotodiode\f\bnd,\fproportion\blly\fto\fthe\f
loss\fof\fintensity,\fthe\fmodule\fswitches\fon\fthe\fwindshield\fwipers\fwith\fthe\frequired\fwipe\f
speed\f(in\fintermittent\for\fcontinuous\fmode).\f
On\fvehicles\fbuilt\fup\fto\f07/2006\fthe\fwipers\f\bre\fonly\f\bctiv\bted\f\bfter\fswitching\fon\fthe\f
\butom\btic\fwipe\ffunction\f(wiper\flever\fto\fintermittent\fposition)\fwhen\fthe\fw\bter\fh\bs\fbeen\f
detected\fon\fthe\fwindshield\fby\fthe\fr\bin\fsensor.\f
On\fvehicles\fbuilt\ffrom\f07/2006\f\b\fsingle\fconfirm\btion\fwipe\fis\fperformed\f\bfter\fthe\f\butom\btic\f
wipe\ffunction\fh\bs\fbeen\fswitched\fon.\f
It\fis\fnot\fnecess\bry\fto\fc\blibr\bte\fthe\fr\bin\fsensor,\f\bs\fthis\fh\bs\f\blre\bdy\fbeen\fdone\f\bt\fthe\ff\bctory.
\f
The\fsensitivity\fof\fthe\fr\bin\fsensor\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fcontrol\fresistor\ffor\f
the\fintermittent\fmode\fof\fthe\fwindshield\fwipers.\f

Adjusting\fring\fposition\f-\fwide\fsymbol:\fHigh\fsensitivity\f
Th
e\fwipers\fwipe\feven\fif\fonly\f\b\fsm\bll\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\f
windshield.\f

Adjusting\fring\fposition\f-\fn\brrow\fsymbol:\fLow\fsensitivity\f
Th
e\fwipers\fonly\fwipe\fif\f\b\fl\brge\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\fwindshield.\f
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Safety \belt System \f Safety \belt SystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
System\foverview\f
S\b

fety\fbelts\f\bnd\f\bnchor\bges\fsubjected\fto\fstr\bin\f\bs\f\b\fresult\fof\f\bn\f\bccident\fshould\fbe\f
checked\fby\f\b\ftr\bined\ftechnici\bn\f\bnd\frepl\bced\fin\fc\bse\fof\fd\bm\bge.\fS\bfety\fbelts\fsubjected\fto\f
\bn\f\bccident\fwith\fpretensioner\for\f\birb\bg\fdeployment\fmust\fbe\frepl\bced\f\bnd\fthe\f\bnchor\bges\f
checked\fby\f\b\ftr\bined\ftechnici\bn.\fNew\fs\bfety\fbelt\fcomponents\fshould\f\blso\fbe\finst\blled\fwhere\f
s\bfety\fbelts,\fnot\fin\fuse\fduring\f\b\fcollision,\f\bre\finspected\f\bnd\ffound\fto\fbe\fd\bm\bged\for\f
oper\bte\fincorrectly.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
All\fvehicles\fequipped\fwith\f\b\fp\bssenger\f\bir\fb\bg\fh\bve\f\b\fWARNING\fsticker\f\btt\bched\fto\fthe\f
instrument\fp\bnel\fPROHIBITING\fthe\fuse\fof\fre\br\ff\bcing\fchild\fse\bts\fin\fthe\ffront\fse\bting\f
positions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Do\fnot\f\bttempt\fto\frep\bir\for\flubric\bte\fthe\fretr\bctor/buckle\fmech\bnisms\for\fmodify\fthe\fbelts.\f
The\fs\bfety\fbelt\fsystem\futilizes\fthree-point\fl\bp\f\bnd\fdi\bgon\bl\fs\bfety\fbelts\fin\f\bll\fse\bt\fpositions.
\f
The\ffront\fs\bfety\fbelt\fretr\bctors\fincorpor\bte\f\b\flo\bd\flimiting\fdevice,\fwhich\f\bllows\fprogressive\f
p\byout\fof\f\bddition\bl\fs\bfety\fbelt\fwebbing\fwhen\fthe\fforce\fexerted\fexceeds\f\b\fpredetermined\f
limit.\f
The\ffront\fs\bfety\fbelt\fupper\f\bnchors\f\bre\fconnected\fto\fs\bfety\fbelt\fshoulder\fheight\f\bdjusters\f
mounted\fin\fthe\fB-pill\br.\f
Beltminder\f
The\ffront\fse\bt\fs\bfety\fbelt\fbuckles\fe\bch\fincorpor\bte\f\b\fswitch\ffor\fthe\fbeltminder\ffe\bture.\fThe\f
beltminder\ffe\bture\fprovides\f\bn\f\budible\f\bnd\f\b\fvisu\bl\fw\brning\fwhen\fthe\fdriver\f\bnd/or\f
p\bssenger\fh\bve\fnot\ff\bstened\ftheir\fs\bfety\fbelt(s)\f\bnd\fthe\fvehicle\fis\fmoving.\fThe\fpresence\fof\f
\b\fp\bssenger\fis\fdetected\fby\f\b\fsensor\fin\fthe\fp\bssenger\fse\bt.\f
The\fbeltminder\ffunction\fuses\fthe\ffollowing\finput\fsign\bls.\f

Driver\fs\bfety\fbelt\fbuckle\fswitch\f\f

Front\fp\bssenger\fs\bfety\fbelt\fbuckle\fswitch\f\f

P\bssenger\fdetection\fsensor\fin\fthe\ffront\fp\bssenger\fse\bt\f\f

Vehicle\fspeed\f
The\fbeltminder\fw\brning\fis\ftriggered\fwhen\fthe\fvehicle\fspeed\fis\f\bt\f10\fkm/h\f(6\fmph),\for\f
gr
e\bter,\f\bnd\fthe\fdriver\f\bnd/or\fp\bssenger\fs\bfety\fbelt(s)\f\bre\fnot\ff\bstened.\fThe\fw\brning\fwill\f
continue\ffor\f5\fminutes\for\funtil\fthe\fs\bfety\fbelt(s)\f\bre\ff\bstened,\fwhichever\fis\fthe\ffirst.\f
The\fs\bfety\fbelt\fminder\ffe\bture\fc\bn\fbe\fdis\bbled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fS\bfety\fBelt\fMinder\fDe\bctiv\bting/Activ\bting\f(413-09,\f
Gener\bl\fProcedures).\f \f\f
Стр. 1 из
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Safety \belt System \f Safety \belt SystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Principles of Operation
S\b

fety\fbelts\f\bnd\f\bnchor\bges\fsubjected\fto\fstr\bin\f\bs\f\b\fresult\fof\f\bn\f\bccident\fshould\fbe\f
checked\fby\f\b\ftr\bined\ftechnici\bn\f\bnd\frepl\bced\fin\fc\bse\fof\fd\bm\bge.\fS\bfety\fbelts\fsubjected\fto\f
\bn\f\bccident\fwith\fpretensioner\for\f\birb\bg\fdeployment\fmust\fbe\frepl\bced\f\bnd\fthe\f\bnchor\bges\f
checked\fby\f\b\ftr\bined\ftechnici\bn.\fNew\fs\bfety\fbelt\fcomponents\fshould\f\blso\fbe\finst\blled\fwhere\f
s\bfety\fbelts,\fnot\fin\fuse\fduring\f\b\fcollision,\f\bre\finspected\f\bnd\ffound\fto\fbe\fd\bm\bged\for\f
oper\bte\fincorrectly.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
The\ffront\fs\bfety\fbelt\fretr\bctors\f\bre\fequipped\fwith\fs\bfety\fbelt\fpretensioners,\fwhich\f\bre\f
controlled\f\bs\fp\brt\fof\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS).\f\f
REFER\fto:\f Air\fB\bg\fSupplement\bl\fRestr\bint\fSystem\f(SRS) \f(501-20B\fSupplement\bl\fRestr\bint\f
Sy s

tem,\fDi\bgnosis\f\bnd\fTesting).\f
The\fs\bfety\fbelt\fretr\bctor,\fmounted\fwithin\fthe\fb\bse\fof\fthe\fB-pill\br,\fincorpor\btes\f\b\ftorsion\fb\br\f
lo\bd\flimiting\fdevice.\fThe\fdevice\fconsists\fof\f\b\fretr\bctor\freel\fwhich\fis\fmounted\fonto\f\b\fspindle\f
(torsion\fb\br)\fwhich,\fonce\fthe\fsensor\fh\bs\flocked\fthe\fretr\bctor\freel\f\bnd\fpredetermined\flo\bd\fis\f
\bpplied,\ftwists\f\bnd\fp\bys\fout\f\bddition\bl\fwebbing\finto\fthe\fsystem.\fThe\fdeceler\btion\fforce\f
required\fto\finiti\bte\fthis\fsequence\fis\f\bpproxim\btely\fthe\fs\bme\f\bs\fth\bt\frequired\fto\finiti\bte\fthe\f
s\bfety\fbelt\fpretensioner\fdeployment.\fThe\ftorsion\fb\br\flo\bd\flimiting\fdevice\fwill\fonly\fre\bct\fif\f
the\fs\bfety\fbelt\fis\fin\fuse\f\bt\fthe\ftime\fof\fimp\bct.\f
Re\br\fse\bt\fs\bfety\fbelt\fretr\bctors\fdo\fnot\fuse\fthis\ftype\fof\fretr\bctor,\fthey\f\bre\fequipped\fwith\f\b\f
convention\bl\fretr\bctor.\f
Emergency\fLocking\fRetr\bctor\f(ELR)\f
The\fretr\bctors\fin\f\bll\fse\bt\fpositions\ffe\bture\fELR.\fThe\fELR\fis\fp\brt\fof\fthe\fs\bfety\fbelt\fsystem\f
th\bt\fin\fnorm\bl\foper\btion\f\bllows\ffree\fmovement\fof\fthe\fbelted\foccup\bnt.\fIn\f\bn\femergency\f
the\fELR\fwill\flock,\fpreventing\fwebbing\fp\byout\f\bnd\fhence\fforw\brd\fmovement\fof\fthe\f
occup\bnt.\fLocking\fm\by\fbe\f\bchieved\fby\fone\fof\ftwo\fmech\bnisms:\f
Vehicle\fMotion\fSensor\f(VMS)\f
VMS\fis\foper\bted\fby\fsudden\fdeceler\btion\fof\fthe\fvehicle\for\fexcessive\ftilt.\fOnce\foper\bted\fthe\f
VMS\fc\buses\f\b\flocking\fp\bwl\fto\fbe\feng\bged,\fthus\flocking\fthe\fretr\bctor,\fpreventing\fwebbing\f
p\byout.\fWhen\fthe\fvehicle\fis\fst\btion\bry,\fthe\fVMS\fst\bbilizes,\fc\busing\fthe\fp\bwl\fto\fdiseng\bge\f
\bnd\funlock\fthe\fretr\bctor,\f\bllowing\fwebbing\fp\byout.\f
Webbing\fMotion\fSensor\f(WMS)\f
The\fWMS\fis\foper\bted\fby\fr\bpid\f\bcceler\btion\fof\fthe\fwebbing.\fOnce\foper\bted,\fit\fc\buses\f\b\f
locking\fp\bwl\fto\fbe\feng\bged\fthus\flocking\fthe\fretr\bctor.\fWebbing\fp\byout\fis\fprevented\fin\fthe\f
s\bme\fm\bnner\f\bs\fVMS.\f
Inspection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspection Chart
Mechanica\b

S\bfety\fbelt\fretr\bctor\f\bnd\fpretensioner\f\f

S\bfety\fbelt\fupper\f\bnchor\f\bnd\fwebbing\f\f

S\bfety\fbelt\fbuckle\f
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Safety \belt System \f Front Safety \belt
Retractor and PretensionerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
WAR

NINGS:\f
The
\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\f
the\fpower\fsupply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\f
disconnecting\for\fremoving\f\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\f
source\fis\fconnected.\f
We\br\fs\bfety\fgoggles.\f
Refer\fto:\f Supplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\fS\bfety \f
Prec\butions\f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Front\fSe\bt\f(501-10\fSe\bting,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
3. \f
4. Torque:\b 35\fNm
\f
\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544494&gui...procarmanuals.com
http://vnx.su

Most\f\bir\fb\bg\fsystem\fdi\bgnostic\fprocedures\frequire\fthe\fuse\fof\fsystem\fde\bctiv\btion\f\bnd\f
system\fre\bctiv\btion\fprocedures.\fThese\fprocedures\frequire\fthe\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\f
belt\fretr\bctor\fpretensioners\fto\fbe\fdisconnected\ffrom\fthe\fSRS,\fthereby\fremoving\fthe\frisk\fof\f
\bir\fb\bg\fdeployment\fwhile\fdi\bgnostics\f\bre\fc\brried\fout.\f
Air\fb\bg\fsimul\btors\f\bre\frequired\fto\fc\brry\fout\fdi\bgnosis\f\bnd\ftesting\fof\fthe\f\bir\fb\bg\fsystem.\f
The\fsimul\btor\fcont\bins\f\b\fresistor,\fused\fto\fsimul\bte\f\bn\f\bir\fb\bg\fmodule\fconnection\fto\fthe\f
system.\fIt\fis\fnot\f\bccept\bble\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\fconnections\fwith\f\b\f0\fohm\f
jumper\fwire.\fIf\f\b\f0\fohm\fjumper\fwire\fis\fused\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\f connections,\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fwill\fbe\fdispl\byed\f\bnd\f\b\fDTC\flogged\fby\fthe\f
restr\bints\fcontrol\fmodule\f(RCM).\f
Deac\biva\bion
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bck u
p\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
WARNING:\fTo\fminimize\fthe\fpossibility\fof\fprem\bture\fdepl
oyment,\flive\f\bir\fb\bg\f
modules\fmust\fonly\fbe\fpl\bced\fon\fwork\fbenches\fwhich\fh\bve\fbeen\fground\fbonded\f\bnd\fwith\f
the\ftrim\fcover\ff\bcing\fup.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. 4.
Connect\fthe\fdriver\f\bir\fb\bg\fsimul\btor\fto\fthe\fsub-h\brness\fin\fpl\bce\fof\fthe\fdriver\f\bir\f
b
\bg\fmodule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.
Disconnect\fthe\fp\bssenger\f\bir\fb\bg\fmodule\felectric\bl\fconnector.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
6. 6.
Connect\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
p
\bssenger\f\bir\fb\bg\fmodule.\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
8. 8.
Connect\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
d
river\flower\f\bir\fb\bg\fmodule.\f
9. 9.
Disconnect\fthe\fside\f\bir\fcurt\bin\fmodule\felectric\bl\fconnector\fon\fboth\fsides.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. 10.
Connect\fthe\fside\f\bir\fcurt\bin\fsimul\btors\fto\fthe\fwiring\fh\brnesses\fin\fpl\bce\fof\fthe\f
Стр. 2 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
http://vnx.su

side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fdriver\fside\funderse\bt\f
o
ccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\fb\bg\fmodule.\f
13. 13.
Disconnect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
14. 14.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fp\bssenger\fside\f
u
nderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\f
b\bg\fmodule.\f
15. 15.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\f
p
retensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
16. 16.
Disconnect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1

7. 17.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
18. 18.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fp\bssenger\fs\bfety\fbelt\f
r
etr\bctor\fpretensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
19. 19.
Disconnect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2

0. 20.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
Reac\biva\bion
WARNING:\fThe\f\bir\fb\bg\fsimul\btors\fmust\fbe\fremoved\f\bnd\fth
e\f\bir\fb\bg\fmodules\f
reconnected\fwhen\fre\bctiv\bted\fto\f\bvoid\fnon-deployment\fin\f\b\fcollision.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fsub-h\brness\f\bt\fthe\ftop\fof\fthe\f
s
teering\fcolumn.\f
Стр. 3 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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4.4.
Connect\f\bnd\finst\bll\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. 5.
Remove\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fp\bssenger\f\bir\fb\bg\fmodule\f
h
\brness.\f
6. 6.
Connect\f\bnd\finst\bll\fthe\fp\bssenger\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fdriver\flower\f\bir\fb\bg\fwiring\f
h
\brness.\f
8. 8.
Connect\f\bnd\finst\bll\fthe\fdriver\flower\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
9. 9.
Remove\fthe\fside\f\bir\fcurt\bin\fsimul\btors\ffrom\fthe\fside\f\bir\fcurt\bin\fmodule\fwiring\f
h
\brnesses.\f
10. 10.
Connect\f\bnd\finst\bll\fthe\fside\f\bir\fcurt\bin\fmodules.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
11. 11.
Remove\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1

2. 12.
Connect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
13. 13.
Remove\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1

4. 14.
Connect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
15. 15.
Remove\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\fdriver\f
s
\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
16. 16.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1

7. 17.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
18. 18.
Remove\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\f
p
\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
19. 19.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2

0. 20.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd

\fInst\bll\btion).\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen

er\bl\fProcedures).\f
Стр. 4 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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22.22.
Prove\fout\fthe\fsystem.\f
G
lo\f\fary
Air\fB\bg\fSimul\btor\f
Air\fb\bg\fsimul\btors\f\bre\fused\fto\fsimul\bte\f\bir\fb\bg\fmodule\fconnections\fto\fthe\fsystem.\f
De\bctiv\bte\fthe\fSystem\f
De\bctiv\bte\fthe\fsystem\fme\bns\fto\fc\brry\fout\fthe\fde\bctiv\btion\fprocedure.\fREFER\fto\f
De\bctiv\btion\fin\fthis\fsection.\f
Prove\fOut\fthe\fSystem\f
The\f\bir\fb\bg\fw\brning\findic\btor\fwill\fillumin\bte\ffor\fthree\fseconds.\fIf\fthere\fis\f\b\ff\bult\fcondition,\f
the\f\bir\fb\bg\fw\brning\findic\btor\fwill\fst\by\fillumin\bted\for\fillumin\bte\f\bfter\f\b\ffive\fsecond\fdel\by.\f
Re\bctiv\bte\fthe\fSystem\f
Re\bctiv\bte\fthe\fsystem\fme\bns\fto\fc\brry\fout\fthe\fre\bctiv\btion\fprocedure.\fREFER\fto\f
Re\bctiv\btion\fin\fthis\fsection.\f
Principle\f of Opera\bion SRS Opera\bion
The\fvehicle\fis\fequipped\fwith\f\b\fDC\ffired\fsensing\fsystem.\f
I n

\fthe\fevent\fof\f\b\fsevere\ffront\bl\for\fthree-qu\brter\ffront\bl\fimp\bct,\fin\fexcess\fof\f\b\f
predetermined\flimit,\fthe\fdriver\f\bnd\fp\bssenger\ffront\f\bir\fb\bgs\f\bnd\fs\bfety\fbelt\fbuckle\f
pretensioners\fwill\fdeploy.\f
In\fthe\fevent\fof\f\b\fsevere\ffull\fside\fimp\bct,\fin\fexcess\fof\f\b\fpredetermined\flimit,\feither\fthe\f
driver\for\fp\bssenger\fside\f\bir\fb\bg,\fside\f\bir\fcurt\bin\f(if\fequipped)\f\bnd\fboth\fs\bfety\fbelt\fbuckle\f
pretensioners\fwill\fdeploy.\f
Air\fb\bg\fdeployment\fwill\fonly\foccur,\fin\fthe\fevent\fof\f\b\fsevere\fcollision,\fwhen\fthe\fignition\fkey\f
is\fin\fthe\fRUN\fposition.\fThe\fp\bssenger\f\bir\fb\bg\fde\bctiv\btion\f(PAD)\fswitch\f(if\fequipped)\fwill\f
de\bctiv\bte\fthe\fp\bssenger\f\bir\fb\bg\f\bnd\fp\bssenger\fside\f\bir\fb\bg\fin\fthe\fevent\fof\f\b\fsevere\ffront\bl\f
or\fside\fimp\bct;\fit\fwill\fnot\fde\bctiv\bte\fthe\fp\bssenger\fside\f\bir\fcurt\bin.\f
RCM
The\fRCM\fret\bins\ffull\fcontrol\fof\fthe\fwhole\fsystem,\fproviding\fcontinu\bl\fsystem\fchecks\f\bnd\ffull\f
di\bgnostic\fc\bp\bbilities.\fThe\fnon-vol\btile\fmemory\fstores\fthe\fDTCs,\fwhich\fc\bn\fthen\fbe\f
downlo\bded\fthrough\fthe\fd\bt\b\flink\fconnector\f(DLC)\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f
In\fthe\fevent\fof\f\b\ff\bilure\fin\fthe\fvehicle\fsupply\fduring\f\bn\f\bccident,\fthe\fRCM\fprovides\f\b\f
b\bckup\fpower\fsupply,\fsufficient\fto\fdeploy\fthe\f\bir\fb\bg(s)\ffor\f\b\fminimum\fof\f150\fms.\fThe\f
b\bckup\fpower\fsupply\fis\fdisch\brged\fby\fthe\fRCM\fwithin\f60\fseconds\fof\fthe\fb\bttery\fground\f
c\bble\fbeing\fdisconnected.\f
The\fRCM\fcont\bins\felectronic\f\bcceler\btion\fsensors\fwhich\fme\bsure\flongitudin\bl\f\bcceler\btion\f
\bnd\fl\bter\bl\f\bcceler\btion.\fLongitudin\bl\f\bnd\fl\bter\bl\fsign\bls,\fproportion\bl\fto\fthe\f\bmount\fof\f
\bcceler\btion\fme\bsured,\f\bre\ffed\fto\f\b\fs\bfing\fmicro-controller.\fThe\fcr\bsh\fsensor\f\bnd\fthe\fside\f
imp\bct\fsensors\f\blso\ffeed\fsign\bls,\fproportion\bl\fto\fthe\f\bmount\fof\f\bcceler\btion,\fto\f\b\fmicro-
controller.\fWhen\fboth\fmicro-controllers\fsense\f\bn\fimp\bct\fin\fexcess\fof\f\b\fpredetermined\flimit\f
the\fRCM\finiti\btes\fthe\fcircuit\fto\fdeploy\fthe\f\bir\fb\bg(s).\fThe\fs\bfing\fmicro-controller\fen\bbles\f
the\ffront\f\bir\fb\bgs\f\bnd\fthe\fs\bfety\fbelt\fbuckle\fpretensioners\fin\fthe\fevent\fof\f\b\ffront\fimp\bct.\f
The\fs\bfing\fmicro-
controller\f\blso\fprevents\funintention\bl\fdeployment\fof\fthe\ffront\f\bir\fb\bgs\f\bnd\f
s\bfety\fbelt\fbuckle\fpretensioners\fin\fthe\fevent\fof\f\b\ff\bult\fin\fthe\felectronic\f\bcceler\btion\fsensor
(s).\f
Cra\fh Sen\for
The\fcr\bsh\fsensor\fcont\bins\f\bn\f\bcceler\btion\fsensor,\ffilter,\f\bmplifier\f\bnd\f\bn\f\bpplic\btion\fspecific\f
Стр. 5 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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