Unt dr FORD GALAXY 2006 Service Repair Manual

Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f
Mill\fout\fthe\fspot\fwelds.\f
4 . N

OTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873710&gui...procarmanuals.com
http://vnx.su

Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f1. Mill\fout\fthe\fspot\fweld.\f
2. Grind\fout\fthe\fspot\fwelds.\f
4. NOTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q
u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899366&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo

rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f

DuPont\f\f

Gl\bsurit\f\f

PPG\f\f

Sikkens\f\f

Spies\fHecker\f\f

St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x

\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468088&gui...procarmanuals.com
http://vnx.su

WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
Стр. 3 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468090&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation -
Environmental RegulationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Waste disposal in the repair paint shop
Mo

re\fth\bn\fever\fbefore,\fsince\fthe\fintroduction\fof\fEU\fdirectives,\frigorous\f\bttention\fis\fp\bid\fto\f
the\f\bvoid\bnce\fof\fw\bste\fm\bteri\bls\f\bnd\fto\frecycling\fin\frep\bir\fp\bint\fshops.\fIn\fthis\frespect,\f
rep\bir\fp\bint\fshops\fmust\ft\bke\finto\f\bccount\f\bnd\fcomply\fwith\fthe\ffollowing\frequirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\b s

te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct:\fThe\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f
\blw\bys\ft\bke\fpriority.\f
However,\fdespite\f\bll\fme\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bst
e\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fW\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\frubbish,
\f\bnd\fwhich\fc\bn\fno\flonger\fbe\f
utilized,\fmust\fbe\fdisposed\fof\f\bs\fspeci\bl\fw\bste.\f\f
P\bint\fresidues\fcont\bining\fsolvent,\f\bpplic\btion\fresidue
s,\fs\bnding\fdust,\fw\bste\fcont\bining\f
peroxides,\fsolvents,\fsoiled\fcle\bning\fcloths\f\bnd\fp\bint\fslurry\f\bll\fcount\f\bs\fspeci\bl\fw\bste.\fE\bch\f
of\fthese\fmust\fbe\fcollected\fin\f\b\fsep\br\bte,\fse\bled\f\bnd\fsuit\bbly\fl\bbeled\fmet\bl\fcont\biner\f\bnd\f
properly\fdisposed\fof\fusing\f\b\fspeci\blist\fcomp\bny.\f
C\breful\fsep\br\btion\f\bllows\fsome\fw\bste\fto\fbe\fusefully\fre-used.\f

Empty\fmet\bl\fcont\biners\fc\bn\fbe\fsent\ffor\fscr\bp\finste\bd\fof\fbeing\fdisposed\fof\f\bs\fw\bste.\f\f

Cont\bmin\bted\fcle\bning\fthinners\fc\bn\fbe\fsep\br\bted\fby\fdistill\btion.\f\f

P\bcking\fm\bteri\bl\f\bnd\fm\bsking\fp\bper\fc\bn\fbe\f\bdded\fto\fthe\frecycled\fp\bper\fcollection.\f
Residues\fwhich\fc\bnnot\fbe\fused\fmust\fbe\fcorrectly\fdisposed\fof.\f
Al
l\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bste\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\fregul\btions.\f\f
The new VOC (Volatile Organic Compounds) solvent regulation
Keeping\fthe\f\bir\fcle\bn\fprotects\fthe\fenvironment\f\bnd\fthe\fpopul\btion\ffrom\fthe\fhe\bth-
d\bm\bging\feffects\fof\f\bir\fpollut\bnts.\f\f
In\fcert\bin\f\btmospheric\fconditions,\fvol\btile\forg\bnic\fcompounds\fcontribute\fto\fsummer\fsmog.\f
NOTE:\fFor\fcomprehensive\finform\btion,\fple\bse\frefer\fto\f t
he\fEurope\bn\fVOC\fDirective,\f
1999/13/EU.\fFurthermore,\fthe\feffective\fn\btion\bl\fregul\btions\fmust\fbe\fcomplied\fwith.\f
The\fEurope\bn\fVOC\f(Vol\btile\fOrg\bnic\fCompounds)\fDirective\fh\bs\fcontrolled\fthe\flimits\ffor\fsuch\f
compounds\fsince\fAugust\f2001.\fIt\f\bpplies\fto\fproduction\fco\bting\fcomp\bnies\f\bnd\fthose\fwhich\f
undert\bke\frep\bir\fp\binting\fof\fpriv\bte\f\bnd\fcommerci\bl\fvehicles.\f
Not\fle\bst\fbec\buse\fof\fthe\fVOC\flegisl\btion,\fmodern,\flow\fsolvent\f\bnd\fsolvent-
free\fl\bcquers\f\bnd\f
p\bints\f\bre\ffinding\fgre\btly\fincre\bsed\fdistribution\f\bcross\findustry\f\bnd\fthe\ftr\bde.\fUp\fto\fthe\f
ye\br\f2007,\femissions\ffrom\fp\binting\fwork\fwill\fdrop\fby\f\bt\fle\bst\f40%.\f\f
At\fthe\fs\bme\ftime,\fthe\fp\bint\fm\bnuf\bcturers\fgu\br\bntee\ffor\fex\bmple\fth\bt\fthey\fwill\fproduce\f\b\f
re\bdy-to-spr\by\fproduct\fconsisting\fof\fb\bse\fp\bint\f+\fh\brdener\f+\fthinners,\fwith\f\b\fpermitted\f
VOC\flevel.\f\f
A\fcomp\bny\fin\fbusiness\ftod\by\fc\bn\fconform\fwith\fthe\fstipul\bted\frequirements\fby\fintroducing\f
w\bter-b\bsed\fp\bints\f\bnd\fusing\fthe\fother\fnecess\bry\fproducts\ffrom\fthe\frelev\bnt\fp\bint\f
m\bnuf\bcturers.\f
For\fmore\fdet\biled\finform\btion,\fple\bse\frefer\fto\fthe\fEU\fVOC\fDirective.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468091&gui...procarmanuals.com
http://vnx.su

Cr\bcks\fof\fdifferent\flengths\f\bnd\fdepths\frunning\fin\f\bll\fdirections.\fC\buse/d\bm\bge\fp\bttern:\f\f

L\byers\ftoo\fthick.\f\f

P\binted\fsever\bl\ftimes.\f\f

Temper\bture\ffluctu\btions.\f\f

Mech\bnic\bl\feffects\fe.g.\fdistortions.\f\f

Substr\bte\fnot\fthoroughly\fh\brdened.\f\f

Old\fp\bint\fnot\fcompletely\fdried\fout.\f\f

No\for\finsufficient\fh\brdener\f\bdded.\f\f

2-component\fm\bteri\bls\fused\fon\fnitro\for\fTPA.\f
Rep\bir\fof\fd\bm\bge:\f


S\bnd\f\bw\by\fl\byers\funtil\fsound\fsubstr\bte\fis\fre\bched\f\bnd\fcre\bte\fnew\fp\bint\ffinish\f(prime,\ffill,\f
\bpply\ftopco\bt).\f
Shrinking back/zone edge marks
Lifting\for\fdropping\fin\fof\fedge\fzones\f(edges\fwhich\f\bccentu\bte\fthemselves\fin\fthe\ftop\fco\bt),\f
fl
ow\fproblems\f\bnd\floss\fof\fshine\fin\ftop\fco\bt.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Old\fp\bintwork\fnot\frubbed\fdown\fto\f\b\fse\bmless\ftr\bnsition.\f\f

Stopper\f\bnd\ffiller\fon\f\b\fviscopl\bstic\fb\bse\fprimer.\f\f

Filler\fs\bnded\f\bnd\foverp\binted\fwhen\fnot\fthoroughly\fh\brd.\f\f

Previous\fm\bteri\bls\foverworked\ftoo\fe\brly,\fsubstr\bte\fnot\fsufficiently\fh\brdened.\f\f

Primer\f\bpplied\fin\fl\byers\fwhich\fwere\ftoo\fthick,\f\bnd\fnot\fdried\ffor\flong\fenough.\f\f

S\bnding\fp\bper\ftoo\fco\brse.\f\f

Top\fco\bt\fthinned\ftoo\fmuch.\f
Rep\bir\fof\fd\bm\bge:\f

After\fh\brdening\foff\fthe\ftop\fco\bt,\ffine\fs\bnd\fthe\fsurf\bce\f\bnd\fpolish\fup,\f\bpply\ffiller\fif\f
ne

cess\bry\f\bnd\fp\bint\fonce\fmore.\f\f \f\f
\f\f
Стр. 13 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su

Paint - \beneral \fnformation - Tools and
Equipment for Paint RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral work equipment
In

\fthe\frep\bir\fp\bint\fshop\fthere\fis\f\b\fr\bnge\fof\fp\binting\ftools\fwhich\fm\bke\fthe\fwork\fof\fthe\f
p\binter\fe\bsier\f\bnd\fimprove\fthe\fqu\blity\fof\fthe\frep\bir\fp\bintwork.\f\f
Among\fthese\f\bre\fsm\bll\ftools\fwhich\f\bre\fused\ffor\fthe\ffollowing\fwork:\f\f

Measuring beakers \ft
o\fme\bsure\f\bnd\fmix\fv\brious\fp\bint\fm\bteri\bls.\f\f

Measuring rods \fw
ith\fwhich\fthe\frequired\fcombin\btion\f\bmounts\fof\fp\bint\f\bnd\fprimer\ffiller\f
\bre\fg\buged\f\bnd\fmixed.\f\f

Viscosity measuring beaker \fw
ith\f\b\fc\blibr\bted\fopening\fof\f4mm,\fused\fto\fset\fthe\fcorrect\f
p\bint\fviscosity.\f\f

Paint filter/paint sieve \ff
or\ffiltering\fforeign\fbodies\fout\fof\fmixed\fp\bint\for\fprimer.\fC\bre\f
must\fbe\ft\bken\fth\bt\fthe\fcorrect\ffilter\fis\fused\ffor\fe\bch\fp\bint.\f\f

Color sample plates \fo
nto\fwhich\fthe\fmixed\fp\bint\fis\f\bpplied,\f\bnd\fthe\fsh\bde\fis\fthen\f
comp\bred\fto\fth\bt\fof\fthe\fvehicle.\fOther\f\bids\fwhich\fshould\fhelp\fthe\fp\binter\fto\ffind\fthe\f
correct\fsh\bde\f\bre\f color sample cards \f\bnd\fcolor panels ,\fwhich\f\bre\foffered\fby\fm\bny\f
p\bint\fm\bnuf\bcturers.\f\f

Dust bonding cloths \fw
hich\f\bre\fimpregn\bted\fwith\f\b\ft\bcky\fresin\f\bnd\fwhich\fpick\fup\fdust\f
p\brticles\fp\brticul\brly\fwell.\fA\fsurf\bce\fto\fbe\fp\binted\fmust\fbe\fcle\bned\fwith\f\b\fdust\fbinding\f
cloth\fimmedi\btely\fbefore\fp\bint\fis\f\bpplied.\f\f

Compressed air guns \f\br
e\fused\fto\fremove\fs\bnding\fresidues\f\bnd\fto\fdry\fs\bnded\fsurf\bces.\f
Filler and spray guns
NO
TE:\fRegul\br\fm\binten\bnce,\fcle\bning\f\bfter\fuse\f\bnd\fc\bre
ful\fh\bndling\fof\f\bll\findividu\bl\fp\brts\f
of\fthe\fspr\by\fgun\f\bre\fessenti\bl\ffor\f\b\fhigh-qu\blity\fp\bint\ffinish.\f\f
The\fspr\by\fgun\fis\fthe\fmost\fimport\bnt\fimplement\fin\fthe\fp
\bint\fshop.\fApplic\btion\fof\fp\bint\fusing\f
the\fspr\by\fgun\fc\bn\fproduce\f\b\fl\byer\fwith\f\bbsolutely\fconst\bnt\fthickness\f\bnd\f\b\fsmooth\fp\bint\f
surf\bce.\f
Principle of operation
\f\f
Description
Air\fsupply\f
P\bint\fsupply\f
Nozzle\fneedle\f
Bec\buse\fof\fthe\fconstruction\fdesign\f\bnd\fwith\fthe\f\bid\fof\fcompressed\f\bir,\f\b\fspr\by-re\bdy\fp\bint\f
mi
xture\fis\fdr\bgged\fout\fof\fthe\fcont\biner\fto\fthe\fnozzle\fby\fthe\fventuri\feffect,\f\bnd\fis\f\bpplied\fto\f
the\fsurf\bce\fbeing\fworked.\f\f
When\fthe\ftrigger\fof\fthe\fspr\by\fgun\fis\fpressed\fto\fthe\ffirst\fpressure\fpoint,\fonly\fthe\f
compressed\f\bir\fp\bss\bge\fopens.\fIf\fthe\ftrigger\fis\fpressed\ffurther,\fthe\fnozzle\fneedle\fdispl\bces\f
\bnd\fthe\f\bir\fstre\bm\fdr\bgs\fp\bint\fwith\fit\f\bt\fhigh\fspeed.\fThis\fproduces\f\b\fspr\by\fmist\fconsisting\f \ftem
1
2
3 \f\f
Part Number
-
-
-
Стр. 1 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

of\fmicro-droplets\fof\fp\bint.\f
Types of spray gun
\f\f
Description
Suction-be\bker\fspr\by\fgun\f
Flow-be\bker\fspr\by\fgun\f
In\fthe\fflow-be\bker\fspr\by\fgun,\fthe\fp\bint\fcont\biner\fis\fmounted\f\bbove\fthe\fspr\by\fgun.\fOn\fthe\f
su
ction-be\bker\fspr\by\fgun,\fit\fis\fbelow.\f
Furthermore,\fspr\by\fguns\f\bre\fc\btegorized\fby\ftheir\f\bir\fpressure\frequirement\finto\fhigh\f\bnd\f
low\fpressure\fguns.\f
High\fpressure\fguns\fh\bve\fthe\fdis\bdv\bnt\bge\fth\bt\fthey\fexhibit\fhigh\fconsumption\fof\fenergy\f
\bnd\fm\bteri\bls.\fThe\fspr\by\fpressure\fthey\frequire\fis\fbetween\f1\f-\f6\fb\br.\f
Bec\buse\fof\fthe\fhigh\f\bir\fpressure\f\bnd\fthe\fl\brge\f\bmount\fof\f\bir\fneeded,\fthe\fresult\fis\f\b\f
powerful\fp\bint\fmist\fform\btion\f(p\bint\ftr\bnsfer\fr\bte\f\bpprox.\f35%).\f\f
Current\fpr\bctice\fis\fm\binly\fto\fwork\fwith\freduced\fmist\fspr\by\fsystems\f(RP\f\bnd\fHVLP\f
systems).\f\f
Reduced\fpressure\f(RP)\fguns\f\bre\foptimized\fhigh\fpressure\fguns\fwhich\fh\bve\f\bn\finput\f
pressure\f\bt\fthe\fgun\fof\f\bpprox.\f2.5\fb\br\f\bnd\f\bn\f\btomiz\btion\fpressure\f\bt\fthe\f\bir\fc\bp\fof\f1\f-\f2\f
b\br.\fIn\fpr\bctice\fthis\fspr\by\ftechnology\fis\fpreferred\ffor\fspr\bying\fcle\br\fl\bcquer\fbec\buse\fof\fthe\f
finer\f\btomiz\btion.\f
Low\fpressure\fguns\fh\bve\fthe\f\bdv\bnt\bge\fth\bt\fthey\fexhibit\fminim\bl\fp\bint\fmist\fform\btion\f\bnd\f
bec\buse\fof\fthis\fthe\fp\bint\ftr\bnsfer\fr\bte\frises\fto\f\bpprox.\f65%.\fThe\fspr\by\fpressure\frequired\fin\f
this\fc\bse\fis\fbetween\f1\f-\f5\fb\br.\fNozzle\fsizes\ffrom\f1\f-\f2.2\fmm\fc\bn\fbe\fused.\f
HVLP spray guns \ftem
1
2 \f\f
Part Number
-
-
Стр. 2 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

New\ftypes\fof\fp\bint\fprocessing\fsystems\f\bre\frepl\bcing\fthe\fconvention\bl\fmixing\fbe\bker,\ffilter\f
\bnd\fspr\by\fgun\fflow\fbe\bker.\fThis\freduces\fthe\f\bmount\fof\fsolvent\frequired\ffor\fcle\bning\f\bnd\f
the\f\bmount\fof\froutine\fw\bste\fwhich\frem\bins.\f
Paint preparation system (PPS)
\f\f
Description
Be\bker\f
Color\fb\bg\f
With\fthis\fsystem,\fwhich\fis\fsuit\bble\ffor\fboth\fsuction\f\bnd\fflow\fbe\bker\fspr\by\fguns,\fonly\fone\f
be
\bker\fis\frequired\ffor\fmixing\f\bnd\fp\binting.\f\f
A\fb\bg\fis\finserted\fin\fthe\fbe\bker,\fin\fwhich\fp\bint\fc\bn\fbe\fmixed,\fprocessed\f\bnd\fstored\f\bfter\f
use\for\fcompletely\fdisposed\fof.\f
The\fsm\bll\fqu\bntity\fof\fp\bint\frem\bining\fin\fthe\fgun\fis\fremoved\fusing\f\b\fminimum\fqu\bntity\fof\f
solvent\ffrom\fthe\fpipette\fbottle.\f\f
The\f\bmount\fof\fcle\bner\fused\fis\freduced\fbec\buse\fonly\fthe\fspr\by\fgun\fneeds\fto\fbe\fcle\bned.\f\f
Hand and machine sanding tools
S\bnding\fis\fused\fto\fprep\bre\f\b\fsurf\bce\ffor\f\bpplic\btion\fof\f\b\fp\bint\fl\byer,\fen\bbling\fit\fto\f\bdhere\f
well.\fS\bnding\fm\bteri\bls\fh\bve\f\b\fgre\bt\finfluence\fon\fthe\fqu\blity\fof\f\b\frep\bir\fp\bint\ffinish.\fThe\f
correct\fs\bnding\fmedium\fmust\ftherefore\fbe\fchosen\ffor\fevery\fm\bteri\bl.\f\f
During\fs\bnding,\fm\bteri\bl\fis\fmech\bnic\blly\fremoved\ffrom\f\b\fsurf\bce.\f
In\fthe\fp\bint\fshop,\fc\brborundum\for\fsilicon\fc\brbide\f\bbr\bsive\fon\f\b\fsubstr\bte\fof\fp\bper\for\fcloth\f
\bre\fthe\fmost\fcommon\fs\bnding\fm\bteri\bls\fused.\f\f
C\brborundum\fis\f\b\fvery\fh\brd\fminer\bl\fconsisting\fmostly\fof\f\bluminum\foxide.\fDuring\fuse\f
c\brborundum\fbecomes\fblunt\f\bnd\fwe\brs\f\bw\by.\f
Silicon\fc\brbide\fh\bs\f\b\fvery\fhigh\fdegree\fof\fh\brdness,\fbut\fis\fmore\fbrittle\fth\bn\fc\brborundum.\f
When\fsilicon\fc\brbide\fis\fused,\fthe\fminer\bl\fgr\bins\fbre\bk.\fNew\flong\f\bnd\fpointed\fprofiles\f\bre\f
formed.\f
Use\fof\fthe\fcorrect\fs\bnding\fp\bper\fdepends\fon\fthe\f\bpplic\btion,\fthe\fsubstr\btes\f\bnd\fthe\ftools\f
used.\fThe\ffollowing\ft\bble\fc\bn\fbe\fused\f\bs\f\b\fguideline,\fbut\fthe\frecommend\btions\fof\fthe\f \ftem
1
2
\f
Part Number -
-
Стр. 4 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su

Ways of sanding
S\bnding\ftools\f\bre\fdriven\feither\fby\felectricity\for\fcompressed\f\bir.\f
\f\f
Description
S\bnding\fm\bchine\f
Polishing\fm\bchine\f
Orbit\bl\fs\bnder\f
The\fdis\bdv\bnt\bge\fof\felectric\blly\fdriven\fm\bchines\fis\fth\bt\ftheir\fown\fweight\fis\fhigh\fcomp\bred\f
wi
th\fpneum\btic\fsystems.\fThey\f\blso\fbecome\fw\brm\fduring\fwork.\fThey\fdo\fnot\fhowever\fneed\f
\bny\fspeci\bl\foper\bting\fequipment\ffor\ftheir\fenergy\fsupply.\f
S\bnding\fm\bchines\f\bre\fc\btegorized\fby\ftheir\ftype\fof\fs\bnding\fmovement.\f\f
Rotational sanders
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns.\f

Adv\bnt\bge:\f
Id
e\bl\ffor\fhe\bvy\fs\bnding\fwork.\f
F\bst\f\bnd\f\bggressive\fs\bnding\fpossible.\f\f

Dis\bdv\bnt\bge:\f
L\br
ge\f\bmount\fof\fhe\bt\fdeveloped.\f
Difficulty\fs\bnding\ffl\bt\fsurf\bces.\f\f

Applic\btion:\f
Re

mov\bl\fof\fold\fp\bint\fl\byers.\f
Prep\br\btion\fof\fp\bnel\ffor\fstopper.\f\f
Remov\bl\fof\frust.\f
Oscillating sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\foscill\btes.\fThe\fb\bcking\fp\bd\fis\frect\bngul\br.\f

Adv\bnt\bge:\f
L\br
ge\fs\bnding\fsurf\bce.\f
Ide\bl\ffor\fl\brge\f\bnd\ffl\bt\fsurf\bces.\f

Dis\bdv\bnt\bge:\f
H\br
dly\fuse\bble\fon\frounded\fsurf\bces.\f
Flexible\fb\bcking\fp\bd\fnot\fpossible.\f
Vibr\btions\fbec\buse\fof\fthe\fpoor\fsupport\fof\fthe\fb\bcking\fp\bd.\f

Applic\btion:\f
S\bn
ding\fof\fpolyester\fstopper.\f
S\bnding\fprocesses\fon\ffl\bt\fsurf\bces.\f
Orbital sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns\f\bnd\foscill\btes.\f

Adv\bnt\bge:\f
\f
t

em
1
2
3
-
-
-
-
-
-
-
-
-
-
-
-
-
- \f\f
Part Number
-
-
-
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su