Unt dr FORD GALAXY 2006 Service Repair Manual

4.NOTE:\fUse\f\b\fme\bsuring\f\bnd\f\blignment\f
sy
stem\fto\fensure\f\bccur\bte\fpositioning\fof\fthe\f
suspension\fstrut\fturret.\f
Mounting\fpoints\ffor\fthe\fsuspension\fstrut\f
5.
Bulkhe\bd,\finner\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
6. NOTE:\fBy\fdrilling\fout\fthe\fholes\fit\fis\fpossible\f
to

\fweld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f
Bulkhe\bd,\finner\f
Drill\fout\fby\fone\fp\bnel\fthickness.\f
\f
\f\f
\f\f
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7. Bulkhe\bd,\finner\f
Puddle\fweld.\f
8. N

OTE:\fIn\forder\fto\fensure\fth\bt\fcomplete\f
s e

\bling\fis\f\bchieved,\fthe\frem\bining\fopenings\f
on\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket\fneed\fto\fbe\fse\bled\fwith\fbody\f
se\bl\bnt.\f
Bulkhe\bd,\finner\f
Continuous\fMIG\fweld\fse\bm.\f
\f
\f
Стр. 6 из 9
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Front En\b Sheet \fetal Repairs - Front Si\be
\fember an\b Suspension Top \fount
AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NO

TE:\fEquipment:\f
Me\b
surement\f\bnd\f\blignment\f\bngle\fsystem.\f\f
1. \f\f
Replacement parts: \f

Inner\fSide\fMember\f\f

Outer\fSide\fMember\fwith\fApron\fP\bnel\f\f

Longitudin\bl\fMember\fFl\bnge\fPl\bte\f\f
2 .

\f\f
Necessary removal an\b installation
wo

rk:\f

Fender\fApron\fP\bnel\fReinforcement\f\f
Re

fer\fto:\f Fender\fApron\fP\bnel\f
Rei

nforcement \f(501-27\fFront\fEnd\fSheet\f
Met

\bl\fRep\birs,\fRemov\bl\f\bnd\fInst\bll\btion).\f

Strut\fTower\fReinforcement\f\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
3. \f\f
Apron Panel - Rough Cut \f

M\brk\fthe\fcutline\f\bnd\fcut\fthe\fApron\fP\bnel.\f\f
4.

\f\f
Front Si\be \fember Outsi\be - Rough
Cu

t\f

NOTE:\fSt\bted\fdimension\fis\fminimum\f
di

mension!\f\f
M\brk\fthe\fcutline\f\bnd\fcut\fthe\fFront\fSide\f
Me
mber.\f\f
5. \f\f
Strut Tower \f

NOTE:\fMill\fout\fthe\fspot\fwelds\ffrom\f
be

low.\f\f
Mill\fout\fthe\fspot\fwelds.\f\f
\f\f
\f\f
\f\f
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Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f
Resist\bnce\fspot\fwelding.\f
\f
\f
Стр. 2 из 3
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Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 4. Roof\f(front\fp\brti\bl\fsection)\f

Mill\fout\fthe\fspot\fwelds.\f
1 . N

OTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
t h

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f(re\br\fp\brti\bl\fsection)\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Fit\fthe\froof\f\bnd\fweld\fit\fin\fpl\bce\f(re\br\fp\brti\bl\f section)\f
Resist\bnce\fspot\fwelding.\f
\f
\f\f
\f\f
Стр. 2 из 3
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Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th

e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr

ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f
Resist\bnce\fspot\fwelding.\f
\f
\f
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on\fthe\ffront\fusing\f\b\ffibre\fgrinding\fdisc.\fAny\f
cont\bmin\btion\fdue\fto\fp\brts\fof\fthe\fco\bting\fin\f
the\fwelding\fb\bth\fwill\fwe\bken\fthe\fwelded\f
joint.\f A-pill\br\freinforcement\f
Cle\bn\fthe\fcont\bct\f\bre\b.\f
11

. A-pill\br\freinforcement\f
Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di

\bmeter).\f
12. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
N
V

H\felement\f\bt\fthe\fA-pill\br\freinforcement\f
into\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket.\f
A-pill\br,\finner\fp\bnel\f(inside\fview)\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
13. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
no

ise\finsul\btion\fin\fthe\f\bre\b\fof\fposition\f1.\f
A-pill\br\freinforcement\f 1.
Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
2. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f element.\f
3. Puddle\fweld.\f
\f\f
\f
\f\f
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NOTE:\f\f
The\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\fdifferent\f
po

sition\fif\f\b\frep\bir\fis\fperformed.\f\f

These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fin\fthe\fimmedi\bte\fvicinity\fof\fexisting\fMIG\f
br

\bzed\fse\bms\f\bs\feven\fthe\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\f
the\fstrength\fof\fthe\fweld\fse\bm.\f 16. A-Pill\br\fouter\f

Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di

\bmeter).\f
17. NOTE:\fFor\fthe\fre\bsons\fdescribed\f\bbove,\f
w
h

en\fprep\bring\fthe\fouter\fA-p\bnel\fthe\f
existing\fopenings\fneed\fto\fbe\fenl\brged\fby\f10\f
mm\f(see\fillustr\btion\fE77653).\f
A-Pill\br\fouter\f
Mill\fout\fthe\fopenings\fwith\f\b\fspheric\bl\f
\f
\f
Стр. 10 из 13
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These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\f
on
\for\fin\fthe\fimmedi\bte\fvicinity\fof\f\bn\f
existing\fMIG\fbr\bzed\fse\bm,\f\bs\feven\fthe\f
sm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\f
result\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bm.\f
Qu\brter\fp\bnel\f
Intermittent\fMIG\fweld.\f
\f
Стр. 7 из 7
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The\fPU\fgl\bss\f\bdhesive\fon\fthe\fedge\f
of
\fthe\fwheel\f\brch\fmust\fnot\fbe\f
\bpplied\f\bs\ff\br\f\bs\fthe\fcutting\fpoint\f
on\fthe\frocker\fp\bnel.\fA\fdist\bnce\fof\f
\bround\f20\fmm\fshould\fbe\f
m\bint\bined\fhere.\fThe\fcontinuous\f
MIG\fwelding\f\bt\fthe\fcut\fwould\fburn\f
the\f\bdhesive.\f\f
 As\fthere\fis\fno\f\bdhesive\fin\fthis\f\bre\b,\f
it

\fneeds\fto\fbe\fthoroughly\fse\bled\f
\bfterw\brds.\f
2.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fedge\fof\fthe\f
wheel\f\brch\f\bnd\fto\fthe\fC-pill\br\f
reinforcement.\f
3. Continuous\fMIG\fweld\fse\bm.\f
5. Qu\brter\fp\bnel\f 1. Resist\bnce\fspot\fweld.\f
2. Puddle\fweld.\f
6. NOTE:\f\f
The\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoint\f
mu

st\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\f
different\fposition\fif\f\b\frep\bir\fis\fperformed.\f\f
 These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\f
on

\for\fin\fthe\fimmedi\bte\fvicinity\fof\f\bn\f
existing\fMIG\fbr\bzed\fse\bm,\f\bs\feven\fthe\f
sm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\f
result\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bm.\f
Qu\brter\fp\bnel\f 1. Intermittent\fMIG\fweld.\f
2. Puddle\fweld.\f
\f
\f
Стр. 5 из 6
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