engine FORD GALAXY 2006 Service Repair Manual

4. Disc\brd\fthe\fbl\bnking\fc\bps.\fRefer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque: 10\fNm
\f
5. S\fecial Tool(s): 310-110A\f
6. O

per\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f
7. CAUTION:\fThe\fst\brter\fmotor\foper\btion\f
m u

st\fnot\fexceed\f10\fseconds\f\bt\f\b\ftime.\fAfter\f
10\fseconds\fturn\fthe\fignition\fswitch\fto\f
position\f0\f\bnd\f\bllow\fthe\fst\brter\fmotor\fto\fcool\f
for\f30\fseconds\fbefore\foper\bting\fthe\fst\brter\f
motor\f\bg\bin.\f St\brt\fthe\fengine\f\bnd\f\bllow\fto\fidle\funtil\fit\fre\bches\f
no
rm\bl\foper\bting\ftemper\bture\f
8. Stop\fthe\fengine.\f
9. S\fecial Tool(s): 310-110A\f
\f\f
\f
\f\f
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Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f
(129kW/175PS) - DW - Fuel Ta\bkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Spec\fal Tool(s)
Ge\b

eral Equ\fpme\bt
Removal All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\f
310-069\f
Wrench,\fFuel\fT\bnk\fSender\fUnit
\f
Fuel\ft\bnk\fdr\bining\fequipment
Hose\fcl\bmp(s)
Hose\fcl\bmp\fremover/inst\bller
Ret\bining\fStr\bp
Tr\bnsmission\fj\bck
Wooden\fBlock1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl

th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Torque:\b 10\fNm
\f
4. \f
\f
\f
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All\fexcept\fvehicles\fwith\fdiesel\fengine\f
Vehicles\fwith\f2.0L\fdiesel\fengine\f
Vehicles\fwith\fdiesel\fengine\fNOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
t
o

\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f
Genera\f\bEquipment:\b Ho
se\fcl\bmp(s)\f
8. WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffluid.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f Genera\f\bEquipment:\b Ho
se\fcl\bmp\f
rem
over/inst\bller \f
9.WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluid.\f 1. Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. If\fequipped.\f
10. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
11. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\ffuel\ffired\fbooster\fhe\bter\f
Vehicles\fwith\fdiesel\fengine\f
All\fexcept\fvehicles\fwith\fdiesel\fengine\f
All\fvehicles\fGenera\f\bEquipment:\b
Wo
oden\fBlock\f
18.
\f
19. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
20. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
21. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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I\bstallat\fo\b Vehicles\fwith\fdiesel\fengine\f
22. \f
2 3

. Specia\f\bToo\f(s):\b 310-069\f
Tor

que:\b 85\fNm
\f
24. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
25. Dr\bin\fthe\ffuel\ft\bnk.\f
Genera\f\bEquipment:\b Fuel\ft\bnk\fdr\bining\f
eq u

ipment \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
3. Refer\fto:\f Fuel\fSystem\fBleeding\f-\f1.8L\fDur\btorq-
TDC
i\f(Lynx)\fDiesel \f(310-00\fFuel\fSystem\f-\f
Gen

er\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.0L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
\f\f
\f\f
\f\f
\f\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bClimate\bControl\b\fystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-00,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
\fpecial\bTool(s)\b
Ge

neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N

OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
or.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM)\f\bnd\fthe\finstrument\fcluster\f(vehicles\fwith\fEATC:\f\blso\fre\bd\fout\fthe\f
f\bult\fmemory\fof\fthe\fEATC)\fwith\fthe\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\f
dis

pl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Fault\bMemory\bInterrogation\bwithout\bthe\bFord\bapproved\bdiagnostic\btool\b-\bvehicles\b
with\belectronic\bautomatic\btemperature\bcontrol\b(EATC)\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Ford\fdi\bgnostic\fequipment
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b

Refriger\bnt\flines\f\f

Condenser\f\f

Cool\bnt\flevel\f\f

Drive\fbelt\f\f

A/C\fcompressor\f
Fuses\f\f

Wiring\fh\brness\f\f

Connector\f
\f\f
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Me\bsure\fthe\fvolt\bge\fbetween\fA/C\fclutch\frel\by\f
H401,\fsocket\fC1BB03-A,\fpin\f28,\fcircuit\fSBB13A\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fAll\fexcept\fvehicles\fwith\f\b\f2.5L\fengine:GO\fto\fE7 .\f\f
-\f V

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB13A\f
(RD)\fbetween\ffuse\fF13\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E7:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bA/C\bCLUTCH\b-\bALL\bEXCEPT\bVEHICLE\f\bWITH\bA\b2.5L\b
ENGINE
Disconnect\fConnector\fC1H302-C\ffrom\fthe\fA/C\f
clutch.\f1\b
Use\f\b\ffused\ftest\fc\bble\f(15\fA)\fto\fbridge\fA/C\fclutch\f
rel\by\fH401,\fsocket\fC1BB03-A,\fpin\f28\f\bnd\fpin\f29,\f
wiring\fh\brness\fside.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE10 .\f\f
No\b GO

\fto\fE9 .\f\f
E8:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bA/C\bCLUTCH\b-\bVEHICLE\f\bWITH\bA\b2.5L\bENGINE
Disconnect\fConnector\fC1H302-A\ffrom\fthe\fA/C\f
clutch.\f1\b
Use\f\b\ffused\ftest\fc\bble\f(15\fA)\fto\fbridge\fA/C\fclutch\f
rel\by\fH401,\fsocket\fC1BB03-A,\fpin\f28\f\bnd\fpin\f29,\f
wiring\fh\brness\fside.\f2\b
\f\f
\f\f
\f\f
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Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-A,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
CHECK\fthe\fmounting\fof\fthe\frefriger\bnt\fcompressor.\f
If\fthe\fcomponent\fis\fsecurely\f\btt\bched,\fRENEW\fthe\f
A/C\fclutch.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE9 .\f\f
E9:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCLUTCH\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C\f(vehicles\fwith\f\b\f2.5L\fengine:\f
connector\fC1H302-A),\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f29,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\f
H401\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fthe\fA/C\fclutch\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bA/C\bCLUTCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f2,\fcircuit\fGN129D\f
(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
\f\f
\f\f
\f\f
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component\fcheck\f\bt\fthe\fend\fof\fthe\fsection.\f
Is\f\bir\fconditioning\fclutch\frel\by\fH401\fOK?\f
Yes\bGO\fto\fE28 .\f\f
No\b R

ENEW\f\bir\fconditioning\fclutch\frel\by\fH401.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
E28:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Disconnect\fConnector\fC1H433\ffrom\fthe\frefriger\bnt\f
pressure\ftr\bnsducer.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f2,\f
circuit\fVH442B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fE29 .\f\f
No\b
-

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE39.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE42.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE45 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE48.\f\f
E29:\bCHECK\bTHE\bCONTROL\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f3,\f
circuit\fLH108B\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f4\fvolts\fme\bsured?\f
Yes\b GO\fto\fE30 .\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE40.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE43.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE46 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE49.\f\f
E30:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bREFRIGERANT\bPRE\f\fURE\b
TRAN\fDUCER
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f1,\f
circuit\fRH108D\f(BU/RD)\f(vehicles\fwith\f\b\f1.8L\fdiesel\f
engine:\fcircuit\fRH108G\f(BU/RD)),\fwiring\fh\brness\f
side\f\bnd\fground.\f
2\b
\f\f
\f\f
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE31.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE33.\f\f
-\f V

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE35 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE37.\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE41.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE44.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE47 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE50.\f\f
E31:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-K\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-K,\fpin\fF2,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fE32 .\f\f
E32:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fF2,\fcircuit\fCH109B\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
Стр. 40 из
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