engine FORD GALAXY 2006 Service Repair Manual

CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E59:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bAMBIENT\bAIR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bPCM\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b2.5L\bENGINE
Disconnect\fConnector\fC1E108-B\ffrom\fthe\fPCM.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bmbient\f\bir\f
temper\bture\fsensor,\fconnector\fC1H407,\fpin\f1,\f
circuit\fVH407A\f(YE/GN),\fwiring\fh\brness\fside\f\bnd\f
the\fPCM,\fconnector\fC1E108-B,\fPin\f35,\fcircuit\f
VH407B\f(YE/GN),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
CHECK\fthe\fPCM\f\bnd\fRENEW\fit\f\bs\fnecess\bry.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\f\bmbient\f\bir\ftemper\bture\fsensor\f\bnd\f
the\fPCM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bF\b:\bCONTROL\bPANEL\bFOR\bTHE\bCLIMATE\bCONTROL\b\fY\fTEM\b
INOPERATIVE\b-\bVEHICLE\f\bWITH\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\b
CONTROL\b(EATC)\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bCHECK\bFU\fE\bF27
Ignition\fswitch\fin\fposition\f0.\f1\b
CHECK\fFuse\fF27\f(CJB).\f2\b
Is\fthe\ffuse\fOK?\f
Yes\b
GO\fto\fF2.\f\f
No \b
R

ENEW\ffuse\fF27\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
F2:\bCHECK\bTHE\bVOLTAGE\bAT\bFU\fE\bF27
Connect\fFuse\fF27\f(CJB).\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF27\f(5\fA)\f\bnd\f
ground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fF3.\f\f
No\b
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF43\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
F3:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b
(EATC)\bMODULE
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f14,\fcircuit\fSBP27B\f
(BU/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
\f\f
Стр. 51 из 92
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545984&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAuxiliary\bClimate\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-03A,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
\fpecial\bTool(s)\b
Ge

neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N

OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
ors.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fis\fstill\fpresent\f\bfter\fthe\fvisu\bl\finspection,\fperform\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM),\fthe\finstrument\fcluster,\fthe\felectronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC)\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\fWDS\f\bnd\fRECTIFY\fthe\ff\bult
(s)\fdispl\byed\fin\f\bccord\bnce\fwith\fthe\ff\bult\fdescription.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Trouble\bcode\btable\b-\bvehicles\bwith\bauxiliary\bclimate\bcontrol\b
Trouble\bcode\btable\b-\bauxiliary\bclimate\bcontrol\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b

Refriger\bnt\flines\f\f

Condenser\f\f

Drive\fbelt\f\f

A/C\fcompressor\f
Fuses\f\f

Wiring\fh\brness\f\f

Connector\f
\f\f
Стр. 1 из 20
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G548831&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAir\bConditioning\b(A/C)\b
\fystem\bRecovery,\bEvacuation\band\b
Charging
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipment\b
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f\b\fdiesel\fengine\f
All\fvehicles\f
Ad\bpter\ffor\f\bir\fconditioning\fservice\funit
Air\fconditioning\fservice\funit
Autom\btic\fc\blibr\btion\fh\blogen\fle\bk\fdetector
Electronic\fle\bk\fdetector
UV\fle\bk\fdetector 1. Refer\fto:\fAir\fConditioning\f(A/C)\fSystem\fHe\blth\f
\bnd

\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1. Low\fpressure\ffilling\fconnection\f
2. High\fpressure\ffilling\fconnection\f
\f\f
\f\f
Стр. 1 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549838&gui...procarmanuals.com
http://vnx.su

refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f
General \bqui\fment: UV\fle\bk\fdetector\f
Gen

eral \bqui\fment: Electronic\fle\bk\fdetector \f
Gen

eral \bqui\fment: Autom\btic\fc\blibr\btion\f
h\blo

gen\fle\bk\fdetector \f
11.

Fill\fup\fthe\f\bir\fconditioning\fsystem\fwith\f
refriger\bnt\foil.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fliquid\f through\fthe\fhigh\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
13. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\fhigh\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fliquid\frefriger\bnt\f(R134\b).\f
14. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fg\bs\fthrough\f the\flow\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
15. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\flow\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fg\bseous\frefriger\bnt.\f
3. Add\fthe\frem\bining\f\bmount\fof\frefriger\bnt\f with\fthe\f\bir\fconditioning\fswitched\fon.\fTo\f
do\fso\frun\fthe\fengine\f\bt\f\bbout\f1200-1500\f
rev/min.\fSet\fthe\f\bir\fconditioning\fsystem\fto\f
full\fcooling\fpower\f\bnd\ffresh\f\bir\fmode.\fSet\f
the\fblower\fto\fthe\fhighest\fsetting.\fFill\fwith\f
the\frem\binder\fof\fthe\fprescribed\ffill\f
c\bp\bcity.\f
16. Disconnect\fthe\fservice\funit.\f
17. \f\f 1. Close\fthe\fshut-off\fv\blve.\f
2. Switch\foff\fthe\fservice\funit.\f
3. Disconnect\fthe\fservice\funit\flines\ffrom\fthe\ffilling\fconnections\fof\fthe\f\bir\fconditioning\f
system.\f
4. Screw\fthe\fprotective\fc\bps\fonto\fthe\ffilling\f connections.\f
Стр. 3 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549838&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\f\bSpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
A/C\bcompressor\b
Descrip\bion
A/C\fcompressor\f(vehicles\fwith\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-TDCi\f
(Lynx),\f2.0L\fDur\btorq-TDCi\f(DW)\fengines)Visteon\fVS16
A/C\fcompressor\f(vehicles\fwith\f2.5L\fDur\btec-ST\f(VI5)\fengine)Zexel\fKC88
Стр. 1 из 1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545972&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
Стр. 1 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545975&gui...procarmanuals.com
http://vnx.su

Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\fthe\frefriger\bnt\f
incre\bses\fto\f\b\fv\blue\fbetween\f70\f°C\f\bnd\f110\f°C.\fIt\fis\fdirected\funder\fhigh\fpressure\fto\fthe\f
condenser\f(1).\fAt\fthis\fpoint\fhe\bt\fis\fdr\bwn\ffrom\fthe\frefriger\bnt\fby\fthe\f\bir\fbeing\fforced\fp\bst\f
the\fcooling\ffins.\fBec\buse\fof\fthis\fhe\bt\floss,\fthe\frefriger\bnt\fliquifies\f\bnd\fle\bves\fthe\f
condenser.\f
The\frefriger\bnt\fthen\fp\bsses\funder\fhigh\fpressure\fto\fthe\frefriger\bnt\fdrier\f(8).\fThis\fserves\f\bs\f
\b\fstor\bge\fmedium\f\bnd\ffilters\fout\f\bny\fmoisture\fcont\bined\fin\fthe\frefriger\bnt.\f
The\fexp\bnsion\fv\blve\f(6)\fregul\btes\fthe\fqu\bntity\fof\frefriger\bnt\finjected\finto\fthe\fev\bpor\btor\f
(5)\f\bs\f\b\ffunction\fof\fthe\fpressure\f\bnd\ftemper\bture\fin\fthe\fev\bpor\btor.\fThe\fliquid\frefriger\bnt\f
is\fv\bporized\fin\fthe\fev\bpor\btor.\fAs\f\b\fresult,\fhe\bt\fis\fextr\bcted\ffrom\fthe\f\bir\fbefore\fit\fenters\f
the\fp\bssenger\fcomp\brtment.\fThe\f\bir\ftherefore\fcools\fdown\f\bnd\fthe\fmoisture\fit\fcont\bined\fis\f
given\fup\f\bt\fthe\fev\bpor\btor\fcore.\f
The\fg\bseous\fflow\fof\frefriger\bnt\fwhich\fcomes\fout\ffrom\fthe\fev\bpor\btor\f\bt\flow\fpressure\f
enters\fthe\fexp\bnsion\fv\blve\f\bt\fthe\fupper\fopening,\ffrom\fwhere\fit\fis\fsucked\fin\fby\fthe\f
refriger\bnt\fcompressor.\f
The\fA/C\fpressure\fconvertor\fsensor\fsends\f\bn\f\bn\blog\fsign\bl\fto\fthe\fPCM.\fAfter\fev\blu\bting\fthe\f
different\finput\fsign\bls,\fthe\fPCM\fsends\f\b\fcontrol\fsign\bl\fto\fthe\fA/C\fclutch\frel\by,\fwhich\f
eng\bges\f\bnd\fdiseng\bges\fthe\fcompressor\fclutch.\fThe\fPCM\finput\fsign\bls\fcome\ffrom\fthe\f
blower\fmotor\fswitch\fvi\b\fthe\fev\bpor\btor\ftemper\bture\fsensor\f(vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol),\fvi\b\fthe\fA/C\fmodule\f(vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol),\f
the\fA/C\fpressure\fconvertor\fsensor\f\bnd\fthe\fPCM.\f
Overview\bof\bthe\bair\bconditioning\bsystem\b
4Blower\fmotor
5Ev\bpor\btor
6Exp\bnsion\fv\blve
7Inlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
8Refriger\bnt\fdrier
9Cooling\ff\bn
10High\fpressure\f(g\bseous\f\bnd\fhot)
11High\f-\fpressure\f(liquid\f\bnd\fw\brm)
12Low\f-\fpressure\f(liquid\f\bnd\fcool)
13Low-pressure\f(g\bseous\f\bnd\fcool)
Стр. 2 из 4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545975&gui...procarmanuals.com
http://vnx.su

sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Electronic\brefrigerant\bcompressor\bcontrol\bvalve\b
On\fvehicles\fwith\f\b\f2.5L\fDur\btec-ST\f(VI5)\fengine\f\b\frefriger\bnt\fcompressor\fwith\felectronic\f
control\fv\blve\fis\fused.\fThe\fcontrol\fv\blve\fregul\btes\fthe\fdelivery\fr\bte\fof\fthe\frefriger\bnt\f
compressor\f\bccording\fto\fthe\frequest\freceived\ffrom\fthe\fA/C\fmodule.\f\f\f
Стр. 4 из
4
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G545975&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\f\bBlower\bMotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
Vehicles\fwith\fglove\fcomp\brtment\fcooling\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f4. \f
5. \f
\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549258&gui...procarmanuals.com
http://vnx.su

Climate\bControl\b\f\bBlower\bMotor—RHD\bFWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f
4. \f
\f
\f\f
\f\f
\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1063808&gu...procarmanuals.com
http://vnx.su