warning FORD KUGA 2011 1.G Owners Manual

Power Steering Pressure Line and Return Line Assembly — 2.5LDuratec (147kW/200PS) - VI5(13 443 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185534en2008.50 Kuga8/2011
211-02- 13
Power Steering
211-02- 13
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112634
2
1
8.Torque: 4Nm
E99258
9. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 18
Nm
E114705
10.
G1185534en2008.50 Kuga8/2011
211-02- 14
Power Steering
211-02- 14
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Power Steering Pump — 2.5L Duratec (147kW/200PS) -VI5(13 434 0)
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. 1. WARNING: Be prepared to collect
escaping fluid.
General Equipment: Hose Clamp(s)
2. General Equipment: Hose Clamp Remover/Installer
E114163
12
7.1. WARNING: Be prepared to collect
escaping fluid.
Torque: 30Nm
3. General Equipment: Hose Clamp
Remover/Installer
4. Torque: 10
Nm
G1176952en2008.50 Kuga8/2011
211-02- 18
Power Steering
211-02- 18
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Power Steering Pump to Steering Gear Pressure Line — 2.5LDuratec (147kW/200PS) - VI5(13 440 0; 13 443 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185535en2008.50 Kuga8/2011
211-02- 21
Power Steering
211-02- 21
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112634
2
1
8.Torque: 4Nm
E99258
9. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 18
Nm
E114705
10.
G1185535en2008.50 Kuga8/2011
211-02- 22
Power Steering
211-02- 22
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99054
13.Torque: 4Nm
E99258
14. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 20
Nm
E99257
15.
G1001271en2008.50 Kuga8/2011
211-02- 27
Power Steering
211-02- 27
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Gear to Power Steering Fluid Reservoir Return Line —2.5L Duratec (147kW/200PS) - VI5(13 439 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185536en2008.50 Kuga8/2011
211-02- 36
Power Steering
211-02- 36
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112634
2
1
8.Torque: 4Nm
E99258
9. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 18
Nm
E114705
10.
G1185536en2008.50 Kuga8/2011
211-02- 37
Power Steering
211-02- 37
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Column(13 542 0)
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
2. CAUTION: Make sure that the steering wheel lock is engaged.
Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
3. If equipped.
E100834
4.
E95563
5.
E99639
1
2
6.
E99720
G1058718en2008.50 Kuga8/2011
211-04- 5
Steering Column
211-04- 5
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Column Shaft
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Clockspring (501-20 Supplemental
Restraint System, Removal and Installation).
Refer to: Steering Column Multifunction Switch
LH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Multifunction Switch
RH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Lock Module (211-05
Steering Column Switches, Removal and
Installation).
2. Torque: 30
Nm
E66155
3.Torque: 5Nm
E99641
4.
E99640
5.Torque: 24Nm
E99642
Installation
1.To install, reverse the removal procedure.
G1073504en2008.50 Kuga8/2011
211-04- 7
Steering Column
211-04- 7
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL