FORD KUGA 2011 1.G Workshop Manual

Vehicles with 2.5L engine
6.
E98543
x7
7.
E114375
8.
x2
x2
x2
x2
E114188
9.
1
2x6
x3
1
2x6
x3
E101018
G1076971en2008.50 Kuga8/2011
205-02-26
Rear Drive Axle/Differential
205-02- 26
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
20 mm1
2
20 mm1
2
E114376
11 .
E114295
12.
1
2x6
x3
1
2x6
x3
E114196
13.
x4x4
E114254
G1076971en2008.50 Kuga8/2011
205-02-27
Rear Drive Axle/Differential
205-02- 27
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
14.
E102545
Installation
All vehicles
1.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E102554
Vehicles with 2.0L diesel engine
2. Torque: 25Nm
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 28
Rear Drive Axle/Differential
205-02- 28
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3. CAUTION: Make sure that theinstallation marks are aligned.
2. Torque: 35
E101688
4.Torque: 25Nm
x2
E102531
Vehicles with 2.5L engine
5.Torque: 25
E114254
6. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35
2. Torque: 35
3. Torque: 35
E114296
G1076971en2008.50 Kuga8/2011
205-02- 29
Rear Drive Axle/Differential
205-02- 29
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1. Torque: 35Nm
Nm
3. Torque: 35Nm
Nm
Nm
Nm
Nm
3
x2
1
2
2
x3
1
E114197
7.
3
1
2
2x3
1
x4

8.
20 mm1
2
E114377
9. CAUTION: Make sure that theinstallation marks are aligned.
3
x2
2
1
2
1
x3
E101042
10.Torque: 25Nm
G1076971en2008.50 Kuga8/2011
205-02- 30
Rear Drive Axle/Differential
205-02- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
x2
E114188
x2
x2

11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114375
12.
E98543
x7
All vehicles
13.Refer to: Active On-Demand Coupling Fluid
Level Check (205-02 Rear Drive
Axle/Differential, General Procedures).
Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
14. Lower the vehicle.
G1076971en2008.50 Kuga8/2011
205-02- 31
Rear Drive Axle/Differential
205-02- 31
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Differential Input Shaft Seal
Special Tool(s) / General Equipment204-093
Remover/Installer, Lower Arm
Bushing
14032
205-072
Universal Flange Holding
Wrench
15030A
205-078
Remover, Drive Pinion Seal
15048
Special Tool(s) / General Equipment205-078-01
Adapter for 205-078 (Thrust
Pad)
1504801
303-249
Remover, Crankshaft Timing
Pulley
21132
Puller
Removal
All vehicles
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E98543
x7
4.
E114034
5.
G1076972en2008.50 Kuga8/2011
205-02- 32
Rear Drive Axle/Differential
205-02- 32
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

x2
x2
x2
x2
x2
x2
E114188
6.
1
2x6
x3
1
2x6
x3
E101018
7.
20 mm1
2
20 mm1
2
E114035
G1076972en2008.50 Kuga8/2011
205-02-33
Rear Drive Axle/Differential
205-02- 33
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

8.
E114295
Vehicles with manual transmission
9.
1
2x6x3
1
2x6x3
E101687
10.Special Tool(s): 205-072, 303-249
205-072
303-249
205-072
303-249
E102495
11 .Special Tool(s): 303-249
303-249303-249
E102496
Vehicles with automatic transmission
12.
1
2x6
x3
1
2x6
x3
E114196
13.Special Tool(s): 205-072, 303-249
205-072
303-249
205-072
303-249
E102495
G1076972en2008.50 Kuga8/2011
205-02- 34
Rear Drive Axle/Differential
205-02- 34
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.General Equipment: Puller
E114331
All vehicles
15.Special Tool(s): 205-078, 205-078-01
205-078-01
205-078
205-078-01
205-078
E102516
Installation
All vehicles
1.Special Tool(s): 204-093
204-093204-093
E102517
2.Special Tool(s): 205-072, 303-249
Torque: 150
Nm
205-072
303-249
205-072
303-249
E102500
G1076972en2008.50 Kuga8/2011
205-02- 35
Rear Drive Axle/Differential
205-02- 35
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL