FORD KUGA 2011 1.G Workshop Manual

Front Halfshaft RH — LHD 4WD/RHD 4WD(14 321 0)
Special Tool(s) / General Equipment204-159
Lever, Wheel Knuckle
14039
204-602
Installer, Halfshaft
E62067
204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
205-071-01
Adapter for 205-071 (Thrust
Pad)
15026A01
211-020
Separator, Ball Joint
13006
Puller
Removal
1. NOTE:This step is only necessary when
installing a new component.
E99184
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3. NOTE: This step is only necessary when
installing a new component.
E102112
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205-04- 16
Front Drive Halfshafts
205-04- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.
E102106
5. WARNING: Make sure that no load isplaced on the brake hose.
E100801
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205-04- 17
Front Drive Halfshafts
205-04- 17
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.
E67589
7.
E132305
8.If equipped.
E125279
9. CAUTION: Make sure that the ball joint
ball does not rotate.
E99197
10.Special Tool(s): 211-020
E99198
211-020
11 .
E102113
G1076962en2008.50 Kuga8/2011
205-04- 18
Front Drive Halfshafts
205-04- 18
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

12.Special Tool(s): 204-605
E102114
204-605
13.
E99196
14.Install the Special Tool(s): 204-609
E102115
204-609
15.
E99255
16.If equipped.
E98543
x7
Vehicles with 6-speed manual transaxle
(MMT6)
17.
x2x2
E132330
G1076962en2008.50 Kuga8/2011
205-04- 19
Front Drive Halfshafts
205-04- 19
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
18.
x2x2
E132332
All vehicles
19. WARNING: Be prepared to collectescaping fluid.
CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
90
204-159
3
4
1
204-605
2
90
204-159
3
4
1
204-605
2
E132335
20. N O T E : This step is only necessary when
installing a new component.
Special Tool(s): 205-071-01
General Equipment: Puller
G1076962en2008.50 Kuga8/2011
205-04- 20
Front Drive Halfshafts
205-04- 20
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

205-071-01205-071-01
E132270
Installation
1. NOTE:This step is only necessary when
installing a new component.
Special Tool(s): 204-602
Torque: 45
Nm
G1076962en2008.50 Kuga8/2011
205-04- 21
Front Drive Halfshafts
205-04- 21
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204-602204-602
E132271
2. CAUTIONS:
The inner constant velocity (CV) joint
must not be bent more than 18°.
The outer constant velocity (CV) joint
must not be bent more than 45°.
Special Tool(s): 204-159, 204-605
G1076962en2008.50 Kuga8/2011
205-04- 22
Front Drive Halfshafts
205-04- 22
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3
4
204-605
1
204-159
90
2
3
4
204-605
1
204-159
90
2
E132336
3.Torque: 90Nm
E99255
Vehicles with 6-speed manual transaxle
(MMT6)
4. NOTE: Make sure that a new component is
installed.
1.
2.
NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
3. NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
4. Torque: 25Nm
5. Torque: 25Nm
3
5
24
13
5
24
1
E132329
G1076962en2008.50 Kuga8/2011
205-04- 23
Front Drive Halfshafts
205-04- 23
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
5. NOTE:Make sure that a new component is
installed.
Torque: 10
Nm
1.
2. NOTE: Make sure that a new component is
installed.
Torque: 10
Nm
3. Torque: 25Nm
4. Torque: 25Nm
2
4
13
2
4
13
E132331
All vehicles
6. Special Tool(s): 204-605
E102114
204-605
7.Remove the Special Tool(s): 204-609
E102115
204-609
8.
E132381
9.Torque: 83Nm
E102113
10. WARNING: Make sure that a new nut is
installed.
CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 80
Nm
E99197
11. NOTE: This step is only necessary when
installing a new component.
G1076962en2008.50 Kuga8/2011
205-04- 24
Front Drive Halfshafts
205-04- 24
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

NOTE:Only tighten the nut finger tight at this
stage.
E132273
12. If equipped.
Torque: 8
Nm
E125279
13.Torque: 5Nm
E132305
14.
E67589
15.Torque: 120Nm
x2x2
E132307
16.
E102106
G1076962en2008.50 Kuga8/2011
205-04- 25
Front Drive Halfshafts
205-04- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL