Index FORD KUGA 2011 1.G Workshop Manual

38.
E67408
39. WARNING: Be prepared to collectescaping fluid.
Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E68475
41. General Equipment: Hose Clamp
Remover/Installer
E112312
42.
E66479
G1191240en2008.50 Kuga8/2011
303-01- 70
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
70
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
E65220
37.40.
E68429

43.General Equipment: Hose Clamp
Remover/Installer
E114436
45.
303-01- 71
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
71
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
G1191240en2008.50 Kuga8/2011
44. CAUTION: Gearshift cables must not be
kinked or bent.
E114606
46.
E114728
47.
E114609
E68473
x2

48.
1
1
2
E114610
49.
E114612
51.
x2
52.
x6
E114614
53. CAUTION: Make sure that all openingsare sealed.
G1191240en2008.50 Kuga8/2011
303-01- 72
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
72
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114611
50.
E64738

54.
E66050
55.
E112254
56. CAUTION: Make sure that the exhaustflexible pipe is not forcibly bent.
E112253
x2
57.Remove the following items:
1. Refer to: Transfer Case (307-07 Transfer
Case - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD/6-Speed Automatic
Transaxle - 6DCT450, Removal).
2. Refer to: Front Halfshaft LH (205-04 Front
Drive Halfshafts, Removal and Installation).
3. Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
58.
x2x2
E114619
G1191240en2008.50 Kuga8/2011
303-01- 73
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
73
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

59. WARNING: Be prepared to collectescaping fluid.General Equipment: Hose Clamp
Remover/Installer
3.
E112533
1
3
x3
2
x34
x3
2
4x3
60.
E112534
1
2
61. WARNING: Be prepared to collect
escaping fluid.
General Equipment: Cable Ties
G1191240en2008.50 Kuga8/2011
303-01- 74
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
74
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112535
1
2
62.General Equipment: Cable Ties
E112536
63. WARNING: Make sure that the engine
and transmission assembly is on
wooden blocks and secured with
suitable retaining straps.
General Equipment: Retaining Strap
General Equipment: Mounting Table Set
General Equipment: Wooden Block
G1191240en2008.50 Kuga8/2011
303-01- 75
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
75
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E105371
64.
G1191240en2008.50 Kuga8/2011
303-01-76
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
76
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114696
x4

67. CAUTION: Make sure that nocomponents catch.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
68.
70. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
71. Remove the following items:
• General Equipment: Retaining Strap
G1191240en2008.50 Kuga8/2011
303-01- 77
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
77
REMOVAL
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BACK TO CHAPTER INDEX
E68472
2
E65770
1
65.69.
E114607
66.
1
2E84187
E84188
303-122

Engine Accessories(21 139 4)
Removal
Special Tool(s)303-122
Lifting Bracket, Engine
21068A
303-254
Locking Tool, Flywheel
21135
303-435
Mounting Stand
21187
303-435-06
Mounting Bracket for 303-435
21031B
303-435-14B
Mounting Plate for
303-435-06
E62805
1.
E74122
2.
E63590
2
1
3.
E67378
G1079024en2008.50 Kuga8/2011
303-01-78
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
78
REMOVAL
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.
x4
7.
G1079024en2008.50 Kuga8/2011
303-01-79
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
79
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E68413
5.
E67890
6.
E67893
x3
E115172
x5
8.
Install the Special Tool(s): 303-435, 303-435-06,
303-435-14B
x3
303-435-06
303-435-14B
E67897303-435