FORD KUGA 2011 1.G Workshop Manual

Steering Gear Boot(13 134 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Tie Rod End (211-03 Steering Linkage,
Removal and Installation).
2.
E99467
Installation
1. To install, reverse the removal procedure.
2. Special Tool(s): 204-169
E69906
204-169
3.Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001769en2008.50 Kuga8/2011
211-03- 5
Steering Linkage
211-03- 5
REMOVAL AND INSTALLATION
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SECTION 211-04 Steering Column
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
211-04-2
Steering Column (Overview) ........................................................................\
......................
211-04-2
General overview ........................................................................\
........................................
211-04-3
Steering wheel ........................................................................\
............................................
211-04-3
Extension, steering shaft ........................................................................\
............................
211-04-3
Steering Column ........................................................................\
.........................................
REMOVAL AND INSTALLATION 211-04-4
(13 524 0)
Steering Wheel ........................................................................\
.......................
211-04-5
(13 542 0)
Steering Column ........................................................................\
.....................
211-04-7
Steering Column Shaft ........................................................................\
................................
211-04-1
Steering Column
211-04- 1
.
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Steering Column – Overview
General overview
E98628
1
2
3
4
5
6
7
8
9
Description
Item
Driver airbag
Refer to: Air Bag and Safety Belt
Pretensioner Supplemental Restraint
System (SRS) (501-20 Supplemental
Restraint System, Description and
Operation).
1
Steering wheel
2
Switch unit, steering column
Refer to: Steering Column Switches
(211-05 Steering Column Switches,
Description and Operation).
3Description
Item
Steering column lower shroud
4
Steering column upper shroud
5
Steering Column
6
Steering lock
7
Extension, steering shaft
8
Steering gear to bulkhead seal
9
G1030751en2008.50 Kuga8/2011
211-04- 2
Steering Column
211-04- 2
DESCRIPTION AND OPERATION
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Steering wheel
E98657
During removal and installation or renewal of the
steering wheel, pay attention to the following:
• Make sure that the vehicle electrical system isfully depowered and no other power source is
connected.
• The clockspring rotor must not be turned during removal or installation of the steering wheel.
• Secure the clockspring rotor with adhesive tape to the clockspring outer.
• Make sure that the pins of the clockspring are not bent or damaged during installation.
Extension, steering shaft
E98647
1
2
Description
Item
Extension, steering shaft
1
Bolt, steering shaft extension
2
During removal and installation or renewal of
components of the steering shaft extension, pay
attention to the following:
• Make certain that a new steering shaft extension bolt is installed.
• Make sure a new steering column flexible coupling bolt is installed.
Steering Column
E98646
1
2
Description
Item
Steering Column
1
Bolt, steering shaft flexible coupling
2
The following components may be renewed:
• Steering Column
During removal and installation or renewal of
components of the steering column, pay attention
to the following:
• Make sure that the vehicle electrical system is fully depowered and no other power source is
connected.
• Make sure a new steering column flexible coupling bolt is installed.
• Secure the clockspring rotor with adhesive tape to the clockspring outer.
• The clockspring rotor must not be turned during removal or installation of the steering wheel or
the steering column switch unit.
G1030751en2008.50 Kuga8/2011
211-04- 3
Steering Column
211-04- 3
DESCRIPTION AND OPERATION
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Steering Wheel(13 524 0)
General EquipmentAdhesive Tape
Removal
1. Refer to: Driver Air Bag Module (501-20
Supplemental Restraint System, Removal and
Installation).
2. CAUTION: Make sure that the steering wheel lock is engaged.
NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
3. Torque: 48Nm
E99634
4. CAUTION: Make sure that the
clockspring rotor does not rotate.
General Equipment: Adhesive Tape
E102968
Installation
1.To install, reverse the removal procedure.
G1058717en2008.50 Kuga8/2011
211-04- 4
Steering Column
211-04- 4
REMOVAL AND INSTALLATION
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Steering Column(13 542 0)
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
2. CAUTION: Make sure that the steering wheel lock is engaged.
Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
3. If equipped.
E100834
4.
E95563
5.
E99639
1
2
6.
E99720
G1058718en2008.50 Kuga8/2011
211-04- 5
Steering Column
211-04- 5
REMOVAL AND INSTALLATION
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7.
E101339
8.Torque: 30Nm
E66155
9.Torque: 24Nm
E99642
Installation
1.To install, reverse the removal procedure.
G1058718en2008.50 Kuga8/2011
211-04- 6
Steering Column
211-04- 6
REMOVAL AND INSTALLATION
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Steering Column Shaft
Removal
WARNINGS:
The supplemental restraint system (SRS)
is active for a certain length of time after
the power supply has been disconnected.
Wait for a minimum of 3 minutes before
disconnecting or removing any SRS
components.
Make sure that the vehicle electrical
system is fully depowered and no other
power source is connected.
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Clockspring (501-20 Supplemental
Restraint System, Removal and Installation).
Refer to: Steering Column Multifunction Switch
LH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Multifunction Switch
RH (211-05 Steering Column Switches,
Removal and Installation).
Refer to: Steering Column Lock Module (211-05
Steering Column Switches, Removal and
Installation).
2. Torque: 30
Nm
E66155
3.Torque: 5Nm
E99641
4.
E99640
5.Torque: 24Nm
E99642
Installation
1.To install, reverse the removal procedure.
G1073504en2008.50 Kuga8/2011
211-04- 7
Steering Column
211-04- 7
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

SECTION 211-05 Steering Column Switches
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
211-05-2
Steering Column Switches (Component Location) .............................................................
211-05-3
Steering Column Switches (Overview) ........................................................................\
.......
211-05-3
Switch unit, steering column ........................................................................\
.......................
211-05-3
Clockspring ........................................................................\
.................................................
REMOVAL AND INSTALLATION 211-05-4
Steering Column Lock Module ........................................................................\
...................
211-05-6
Steering Column Multifunction Switch LH ........................................................................\
..
211-05-7
Steering Column Multifunction Switch RH ........................................................................\
..
211-05-1
Steering Column Switches
211-05- 1
.
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Steering Column Switches – Component Location
E98630
G1034383en2008.50 Kuga8/2011
211-05-2
Steering Column Switches
211-05- 2
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL