FORD KUGA 2011 1.G Workshop Manual

Installation
1.To install, reverse the removal procedure.
2.
E141077
3.
E141078
4. NOTE: Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system.
Slowly turn the steering wheel from lock to lock
five times.
E131522
123
5.
E141079
12
6.
E141077
G1185535en2008.50 Kuga8/2011
211-02- 24
Power Steering
211-02- 24
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Gear(13 116 0)
Special Tool(s) / General Equipment205-880
Alignment Pins, Subframe
E93105
211-020
Separator, Ball Joint
13006
Transmission Jack
Materials
Specification
Name
WSA-M2C195-A / 9U7J-
M2C195-AA
Power Steering Fluid IW
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. CAUTION: Make sure that the steering wheel lock is engaged.
NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
3. Torque: 30Nm
E66155
4.On both sides.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
5. If equipped.
E98543
x7
6.If equipped.
Torque: 8
Nm
E75215
7. CAUTION: Make sure that the ball joint
ball does not rotate.
G1001271en2008.50 Kuga8/2011
211-02- 25
Power Steering
211-02- 25
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

On both sides.
Torque: 48
Nm
E99197
8.On both sides.
Install the Special Tool(s): 211-020
E99198
211-020
9. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
E98334
10.
E98346
11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E89385
12.Torque: 48Nm
G1001271en2008.50 Kuga8/2011
211-02- 26
Power Steering
211-02- 26
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99054
13.Torque: 4Nm
E99258
14. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 20
Nm
E99257
15.
G1001271en2008.50 Kuga8/2011
211-02- 27
Power Steering
211-02- 27
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99250
16.General Equipment: Transmission Jack
E99060
17.Remove the following items:
1. Torque: 70
Nm
2. Torque: • Stage 1: 140
Nm
• Stage 2: 180°
3. Torque: 125Nm
G1001271en2008.50 Kuga8/2011
211-02- 28
Power Steering
211-02- 28
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99100
1
2
3
18.
E99099
120 mm
19.Torque:
• Stage 1: 40
Nm
• Stage 2: 60°
E99260
Installation
1.To install, reverse the removal procedure.
2. Special Tool(s): 205-880
G1001271en2008.50 Kuga8/2011
211-02- 29
Power Steering
211-02- 29
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99249
205-880
Vehicles with 2.0L engine
3.Right-hand side.
E114799
4.
E131500
5.
G1001271en2008.50 Kuga8/2011
211-02- 30
Power Steering
211-02- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E131518
6.Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1001271en2008.50 Kuga8/2011
211-02- 31
Power Steering
211-02- 31
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E131502
7. NOTE:Make sure the fluid in the reservoir does
not fall below the MIN mark, as air could enter
the system. Slowly turn the steering wheel from lock to lock
five times.
E131522
123
8.
Material: Power Steering Fluid IW
(WSA-M2C195-A / 9U7J-M2C195-AA)
hydraulic fluid
G1001271en2008.50 Kuga8/2011
211-02- 32
Power Steering
211-02- 32
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E131677
12
9.
E131500
10.Right-hand side.
E99631
G1001271en2008.50 Kuga8/2011
211-02- 33
Power Steering
211-02- 33
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL