panel FORD KUGA 2011 1.G Owner's Guide

Trailer Module
Removal
1.
Refer to: Loadspace Trim Panel LH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
2. Installation
1.
To install, reverse the removal procedure. G1158252en
2008.50 Kuga 8/2011 417-01-35
Exterior Lighting
417-01-35
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE122607

SECTION 418-02 Wiring Harnesses
VEHICLE APPLICATION:
2008.50 Kuga
PAGE
CONTENTS
DIAGNOSIS AND TESTING
418-02-2
Wiring Harness...................................................................................................................
418-02-2
Inspection and Verification..................................................................................................
REMOVAL AND INSTALLATION 418-02-4
Passenger Compartment Wiring Harness..........................................................................
418-02-24
Instrument Panel Wiring Harness.......................................................................................
418-02-37
Engine Compartment Wiring Harness................................................................................ 418-02-1
Wiring Harnesses
418-02-1
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36.
On both sides.
Refer to: B-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
37. On both sides.
Refer to: C-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation).
38. On both sides.
Refer to: D-Pillar Trim Panel (501-05 Interior
Trim and Ornamentation, Removal and
Installation). 39.
Refer to: Loadspace Trim Panel LH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
Refer to: Loadspace Trim Panel RH (501-05
Interior Trim and Ornamentation, Removal
and Installation).
40. Remove the rear lamps.
41. On both sides.
Refer to: Front Seat (501-10 Seating, Removal
and Installation).
42. Refer to: Rear Seat Backrest (501-10 Seating,
Removal and Installation).
43. Refer to: Rear Seat Cushion (501-10 Seating,
Removal and Installation).
44. G1065595en
2008.50 Kuga 8/2011 418-02-13
Wiring Harnesses
418-02-13
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Engine Compartment Wiring Harness
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. 2.
Refer to: Headlamp Assembly (417-01 Exterior
Lighting, Removal and Installation).
3. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
4. Refer to: Fender Splash Shield (501-02 Front
End Body Panels, Removal and Installation).
5. Refer to: Front Bumper Cover (501-19 Bumpers,
Removal and Installation).
6. Torque: 10 Nm
7.
Torque: 10 Nm
G1065599en
2008.50 Kuga 8/2011 418-02-37
Wiring Harnesses
418-02-37
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE102365

Anti-Theft Alarm Horn with Integral Battery
Removal
1.
Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2. 3.
Installation
1.
To install, reverse the removal procedure. G1065602en
2008.50 Kuga 8/2011 419-01A-11
Anti-Theft - Active
419-01A-11
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE114592 E114593

Front Strut and Spring Assembly(14 781 0; 14 782 0)
Special Tool(s)204-159
Lever, Wheel Knuckle
14039
204-605
Separator, Lower Arm Ball
Joint
E63772
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2.
E101070
G1000210en2008.50 Kuga8/2011
204-01- 26
Front Suspension
204-01- 26
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DETAILS/RESULTS/ACTIONS
TEST CONDITIONS
E2: CHECK THE BRAKE BOOSTER
1 Check the brake booster push rod alignment
and travel.
• Is the push rod and pedal travel OK?
zYe s BLEED the brake system. REFER to: (206-00
Brake System - General Information)
Brake System Bleeding (General Procedures),
Brake System Pressure Bleeding (General
Procedures),
Component Bleeding (General Procedures).
TEST the system for normal operation.
zNo
INSTALL a new brake booster. TEST the
system for normal operation.
PINPOINT TEST F : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
DETAILS/RESULTS/ACTIONS
TEST CONDITIONS
F1: CHECK FOR BRAKE PEDAL RETURN
1 Run the engine at approximately 1200 rpm
whilst making several brake applications.
2Pull the brake pedal upwards with approximately
44.5 N (10 lbs) force.
3Release the brake pedal and measure the
distance to the floor panel and note the reading.
4Make a hard brake application.
5Release the brake pedal and measure the
distance to the floor panel and note the reading.
6Compare the measurements.
• Did the brake pedal return to its original posi- tion?
zYe s
VERIFY the customer concern.
zNoGO to F2.
G1058975en2008.50 Kuga8/2011
206-00- 16
Brake System - General Information
206-00- 16
DIAGNOSIS AND TESTING
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Parking Brake Control(12 664 0)
Removal
1.Refer to: Floor Console (501-12 Instrument
Panel and Console, Removal and Installation).
2. Release the parking brake.
3.
3
33
2
1
4
E93308
Installation
1. Torque: 35Nm2.
3.NOTE: Only tighten the nut finger tight at this
stage.
2
22
3
4
1
E93328
2. Refer to: Parking Brake Cable Adjustment
(206-05 Parking Brake and Actuation, General
Procedures).
3. Refer to: Floor Console (501-12 Instrument
Panel and Console, Removal and Installation).
G1058318en2008.50 Kuga8/2011
206-05- 11
Parking Brake and Actuation
206-05- 11
REMOVAL AND INSTALLATION
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Brake Pedal and Bracket — RHD 4WD/RHD FWD
Removal
NOTE:Removal steps in this procedure may
contain installation details.
Panel and Console, Removal and Installation).
2.
E101395
G1065459en2008.50 Kuga8/2011
206-06- 2
Hydraulic Brake Actuation
206-06- 2
REMOVAL AND INSTALLATION
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TO MODEL INDEX
1. Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument

Steering Column Lock Module
General EquipmentFord approved diagnostic tool
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1.
E99717
1
2
3
2. Refer to: Floor Console (501-12 Instrument
Panel and Console, Removal and Installation).
3.
E99718
4.
E99719
5.
E99720
6.
E99721
x2
Installation
1. To install, reverse the removal procedure.
G1058706en2008.50 Kuga8/2011
211-05- 4
Steering Column Switches
211-05- 4
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