Engine FORD KUGA 2011 1.G Workshop Manual

transaxle output shaft. The frequency of the
square-wave signal increases with the speed of
the transmission output shaft.
The OSS sensor picks up the speed at the gear of
the parking lock.
The TCM uses the information from the OSS
sensor for the following parameters:
• Calculation of the degree of torque reductionthat needs to be requested by the PCM during
shifting.
• Calculation of the shift points.
• Calculation of the engaging and disengaging point for the TCC (lock-up function).
• Calculation of the current gear ratios by comparison of the TSS sensor signal.
Consequences of signal failure
E125800
1 2
2
1
Description
Item
The OSS sensor
1
TCM connector 'B'
2 • The torque converter lockup and adaptation
functions are deactivated.
• The wheel speed signal is transmitted by the ABS to the TCM via the HS-CAN data bus. This
signal serves as a substitute value.
• When the engine is restarted (ignition switched off for approx. 15 seconds), the transaxle is no
longer in limp home mode. There is no longer
a fault indication on the instrument cluster, and
the MIL is off. However, the fault remains stored
in the TCM. If the fault is still present, limp home
mode is reactivated.
The TFT sensor
E125802
The TFT sensor is located in the valve body and
is an integral component of the internal transaxle
wiring harness.
Function
G1163605en2008.50 Kuga8/2011
307-01- 58
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 58
DESCRIPTION AND OPERATION
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E89089
10000100
50 0 150
1
2
Description
Item
Resistance (Ohms)
1
Temperature (°C)
2
The sensor is an NTC (negative temperature
coefficient) (negative temperature coefficient)
sensor. The voltage supply is 5 V. The transmission
fluid temperature is detected by measuring the
voltage drop across the NTC resistor.
The TCM uses the transmission fluid temperature
information for the following calculations:
• Transaxle shift points
• If the transmission fluid temperatures are too high, slip lock-up of the TCC is prevented.
Consequences of signal failure
88
E125803
1
2
Description
Item
The TFT sensor
1
TCM connector 'C'
2
• No activation of TCC slip lock-up mode.
• No activation of TCC full lock-up mode.
• The MIL is activated.
• When the engine is restarted (ignition switched off for approx. 15 seconds), the transaxle is no
longer in limp home mode. There is no longer
a fault indication on the instrument cluster, and
the MIL is off. However, the fault remains stored
in the TCM. If the fault is still present, limp home
mode is reactivated.
• If the sensor fails, a temperature substitute value of 30 °C (86 °F) is initially assumed. After 15
minutes driving, the substitute value is raised
t o 111 ° C .
G1163605en2008.50 Kuga8/2011
307-01- 59
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 59
DESCRIPTION AND OPERATION
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Transmission Fluid Level Check
General EquipmentFord Diagnostic Equipment
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Inspection
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Connect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
3. Make sure that the transmission is not in
emergency operation mode.
4. Make sure that the transmission fluid
temperature is between 70° and 80°C.
General Equipment: Ford Diagnostic Equipment
80
70
E114667
5. WARNING: Make sure that the brake pedal and parking brake are fully applied
during the test.
Start and run the engine at idle. 6.
E114668
7. NOTE:
Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
8. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
9.
E98183
G1163606en2008.50 Kuga8/2011
307-01- 61
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 61
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10.
E114670
11. CAUTION: Use lint free cloth.
E114671
80
70
12. Adjust the fluid level in the automatic
transmission if necessary.
Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114672
13.
E114938
14.
E98183
15. Switch off the engine.
16. Disconnect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
G1163606en2008.50 Kuga8/2011
307-01- 62
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 62
GENERAL PROCEDURES
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24. CAUTION: Make sure that all openingsare sealed.
E114759
25.
E114760
26. CAUTION: Take extra care not todamage the seal.
Use a suitable clear plastic tube.
General Equipment: Fluid Container
E114761
27.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
28. N O T E : Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
29. Start and run the engine at idle.
30. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
G1163607en2008.50 Kuga8/2011
307-01- 64
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 64
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31.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
32. Start and run the engine at idle.
33. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
34.
E114759
35.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114992
36.
E114993
37. Start and run the engine at idle.
38. CAUTION: Use lint free cloth.
E114934
30
20
39. Switch off the engine.
G1163607en2008.50 Kuga8/2011
307-01- 65
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 65
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Transmission
Removal
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
Special Tool(s) / General Equipment303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Transmission Jack
Wooden Block
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3.
E114689
G1163644en2008.50 Kuga8/2011
307-01- 82
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 82
REMOVAL
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Transmission
Installation
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Round-Ended Steel Rule
Transmission Jack
Wooden Block
Materials
Specification
Name
ESD-M1C220-A /
A88SX1C220AA
Grease K-HT
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
4. WARNING: This step requires the aid of
another technician.
CAUTIONS:
Make sure that the locating dowels
remain installed.
G1163646en2008.50 Kuga8/2011
307-01- 91
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 91
INSTALLATION
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External Controls – Overview
Transmission range selector
E112313
The transmission range selector is located on the
center console and is mechanically connected to
the transmission by a cable for operation of the
gear selector shaft and the TR (transmission range)
sensor.
As well as the positions P/R/N/D, the transmission
range selector provides a position for the sport and
select-shift mode (S). The manual gear position
can be selected at any time while driving. The gear
selected is locked until the driver selects another
gear.
The engine can only be started in positions P or
N.
The selector cable adjustment mechanism is at the
transmission end of the selector cable.
NOTE:Details of the exact procedure and
specifications can be found in the current service
literature.
Transmission range selector lever
emergency release
E114512
1
2
3
4
G1163683en2008.50 Kuga8/2011
DESCRIPTION AND OPERATION
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307-05-
4
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-4
.

Selector Lever Cable Adjustment — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Adjustment
1.
E114413
2.
E114414
3.
E114415
4.
E114416
5.Start the engine and move the selector lever
through all the gear positions. Wait until each
gear engages when moving through the gear
positions.
6. Check that the selector lever position indicator
corresponds to the position of the selector lever,
repeat the adjustment procedure if necessary.
7.
E108427
G1163685en2008.50 Kuga8/2011
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307-05-
6
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-6
.