jacking FORD KUGA 2011 1.G Service Manual

Catalyst Monitor Sensor(29 219 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Raise and support the vehicle.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E67411
3. Torque: 47Nm
E66051
Installation
1.To install, reverse the removal procedure.
G834611en2008.50 Kuga8/2011
303-14- 37
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
37
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Crankshaft Position (CKP) Sensor(29 230 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
x7x7
E86012
3. Turn the engine to top dead center (TDC).
E71093
4.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
6. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
G965265en2008.50 Kuga8/2011
303-14- 38
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
38
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Heated Oxygen Sensor (HO2S)(29 220 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
2.
E67948
2
1
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
x7x7
E86012
5. Torque: 45Nm
E66305
Installation
1.To install, reverse the removal procedure.
G965266en2008.50 Kuga8/2011
303-14- 40
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
40
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Level Check
General EquipmentFord Diagnostic Equipment
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Inspection
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Connect the Ford diagnostic equipment.
General Equipment: Ford Diagnostic Equipment
3. Make sure that the transmission is not in
emergency operation mode.
4. Make sure that the transmission fluid
temperature is between 70° and 80°C.
General Equipment: Ford Diagnostic Equipment
80
70
E114667
5. WARNING: Make sure that the brake pedal and parking brake are fully applied
during the test.
Start and run the engine at idle. 6.
E114668
7. NOTE:
Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
8. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
9.
E98183
G1163606en2008.50 Kuga8/2011
307-01- 61
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 61
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Drain and Refill
General EquipmentFluid Container
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Draining
17.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19.
E98183
20. WARNING: Be prepared to collect escaping fluid.
General Equipment: Fluid Container
E114758
21.Torque: 40Nm
E114758
Filling
22.
E114670
23.Use a suitable plastic tube.
E114933
G1163607en2008.50 Kuga8/2011
307-01- 63
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 63
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

18.
E114614
19.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
20.
E114617
21. Install the following items:
1. General Equipment: Cable Ties
E98634
22.
x2
E114731
23.
E114618
24.
x2
E114619
G1163644en2008.50 Kuga8/2011
307-01- 86
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 86
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
x2
x6

E114726
35.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
36. CAUTION: Make sure that all openings are sealed.
E114624
37.
G1163644en2008.50 Kuga8/2011
307-01-89
AutomaticTransmission/Transaxle—VehiclesWith:
5-SpeedAutomaticTransaxle-AW55AWD307-01-89
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
303-290A
x2
E114620

Transmission
Installation
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Round-Ended Steel Rule
Transmission Jack
Wooden Block
Materials
Specification
Name
ESD-M1C220-A /
A88SX1C220AA
Grease K-HT
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
4. WARNING: This step requires the aid of
another technician.
CAUTIONS:
Make sure that the locating dowels
remain installed.
G1163646en2008.50 Kuga8/2011
307-01- 91
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 91
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

15.
E114729
16.Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
17.Remove the Special Tool(s): 303-290-01,
303-290-03A, 303-290-05A, 303-290A,
303-290A-14
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19. Material: Grease K-HT (ESD-M1C220-A /
A88SX1C220AA) grease
E114591
20. Torque: 60Nm1.
2. Torque: 60
Nm
3. Torque: 25Nm
4. Torque: 9Nm
E115556
1
2
3
1
1
4
G1163646en2008.50 Kuga8/2011
307-01- 95
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 95
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL