jacking FORD KUGA 2011 1.G Repair Manual

E114922
7.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8.
E98184
G1163667en2008.50 Kuga8/2011
307-02- 5
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 5
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114924
6. CAUTION: Make sure that all openings
are sealed.
9.
30 mm
E98183

Transmission Fluid Cooler Tubes — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x4x4
E114919
3. If equipped.
2.
1212
E114920
4. CAUTION: Make sure that all openings
are sealed.
E114922
5.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
6.
E98183
G1163668en2008.50 Kuga8/2011
307-02- 8
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 8
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Selector Lever Cable — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD
General Equipment
Knife
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E114436
3. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98543
x7
5.
x2
x2
x2
x2
x2
x2
E100948
6.
x4x4
E114517
G1163686en2008.50 Kuga8/2011
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-
7
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-7
.

Make sure that the exhaust flexible pipe
is not forcibly bent.
2. Torque: 47
Nm
3. Torque: 28Nm
E112609
x3
1
2
3
6. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
7.
E65299
8. General Equipment: Cable Ties
TIE0014991
9.
E66050
10.Torque: 30Nm
E112254
G1079152en2008.50 Kuga8/2011
309-00- 4
Exhaust System— 2.5L Duratec (147kW/200PS) - VI5309-00-
4
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Catalytic Converter
General EquipmentCable TiesMaterials
Specification
Name
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E65299
3. General Equipment: Cable Ties
TIE0014991
4.
E66050
5. CAUTIONS:
Jointing compound must not be used
forward of the catalytic converter.
Make sure that the exhaust flexible pipe
is not forcibly bent.
Material: Grease KS-PS (SA-M1C9107-A / YS5J-M1C9107-AA) grease
Torque: 50
Nm
E66052
x2
G1079153en2008.50 Kuga8/2011
309-00- 6
Exhaust System— 2.5L Duratec (147kW/200PS) - VI5309-00-
6
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Fuel Tank Draining
General EquipmentFluid Container
Fuel Tank Draining Equipment
Hose Clamp Remover/Installer
Activation
CAUTION: If the fuel tank has been filled
with the wrong type of fuel, the engine
must not be started.
NOTE: Removal steps in this procedure may
contain installation details.
6. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
7. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8. WARNINGS:
Fuel may still be present in the fuel tank
after draining.
Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid. NOTE:
Make sure that a new component is
installed.
• General Equipment: Hose Clamp Remover/Installer
1. Make sure, that the fuel filler pipe is above the fuel level .
2. Drain the reservoir.
General Equipment: Fuel Tank DrainingEquipment
General Equipment: Fluid Container12
E116177
9. Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
10. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
G1165328en2008.50 Kuga8/2011
310-00- 11
Fuel System - General Information
310-00- 11
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor to Condenser Discharge Line
MaterialsSpecification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Torque: 8Nm
E101235
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98183
5. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
Torque: 20Nm
E101236
Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1068631en2008.50 Kuga8/2011
412-01- 29
Climate Control
412-01- 29
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Air Conditioning (A/C) Compressor to Condenser Discharge Line— 2.5L Duratec (147kW/200PS) - VI5
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed.
Torque: 8Nm
E112729
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98183
5. CAUTION: Make sure that all openings are sealed.
Torque: 20Nm
E112730
Installation
1.To install, reverse the removal procedure.
2. Coat the O-ring seals on the refrigerant lines.
Material: Compressor Oil - Air Conditioning
(WSH-M1C231-B / 6U7J-M1C231-AA)
refrigerant oil
G1158276en2008.50 Kuga8/2011
412-01- 30
Climate Control
412-01- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL