open FORD KUGA 2011 1.G Manual Online

00.2 1.0 0.80.60.4
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0.2 1.0
0.80.60.40
0.2 1.0 0.80.60.40
0.2 1.0 0.80.60.4
E125990
1
2
Description
Item
Hydraulic pressure
1
Average current (A)
2
The PWM solenoid valve for main line pressure
(SLT) is actuated proportionally by the TCM.
The TCM evaluates the accelerator pedal position
and the current engine torque.
The main line pressure is adapted proportionally
by the TCM via the PWM solenoid valve. This
measure enables judder-free gearshifts.
The PWM solenoid valve is open when
de-energized. In the case of faults and failure of
the control system, the PWM solenoid valve
remains fully open. The maximum main line
pressure is applied.
Consequences of signal failure
E125992
2
1
Description
Item
PWM solenoid valve for main line pressure
(SLT)
1
TCM connector 'C'
2
The system pressure increases to the maximum
value in the event of interruptions, which leads to
hard gearshifts when shifting to another gear. The
valve is then fully open.
If the PWM solenoid valve – main line pressure
(SLT) fails, the MIL is activated and the vehicle can
be driven in emergency mode 1.
TCC
Installation position
The TCC is an integral component of the torque
converter.
Operation
The TCM controls the PWM via the TCC solenoid
valve for the TCC (SLU). Based on the signals for
engine speed and accelerator pedal position as
G1163605en2008.50 Kuga8/2011
307-01- 52
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 52
DESCRIPTION AND OPERATION
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well as vehicle speed, driving comfort is improved
by linear actuation of the TCC.
Selector lever with integrated select-shift
switch module
E112332
The selector lever unit is located in the central
console. It is mechanically connected to the
transmission by a selector cable which moves the
gear selector shaft in the TR sensor.
The following components are integrated in the
selector lever assembly:
• Select-shift switch module
• Selector lever lock solenoid.
• Switch contact for selector lever position 'P'
• LED for the selector lever position display
The selector lever has the following positions:
• P: Park position
• R: Reverse gear.
• N: Neutral position
• D: Automatically shift between all gears
• S: Sport and select-shift mode (manual gearchanging)
If the selector lever is not in the 'P' position when
the vehicle is exited, a signal is transmitted to the
instrument cluster via the switch contact for selector
lever position 'P'. When the driver door is opened,
a message to move the selector lever to the 'P'
position appears in the instrument cluster and the
warning buzzer sounds. The vehicle cannot be
electrically locked if the selector lever is not moved
to the 'P' position.
G1163605en2008.50 Kuga8/2011
307-01- 53
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 53
DESCRIPTION AND OPERATION
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24. CAUTION: Make sure that all openingsare sealed.
E114759
25.
E114760
26. CAUTION: Take extra care not todamage the seal.
Use a suitable clear plastic tube.
General Equipment: Fluid Container
E114761
27.Material: Automatic Transmission Oil E-AW
(WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E114762
2l
28. N O T E : Make sure that the selector lever and
the gearshift mechanism are in the park (P)
position.
29. Start and run the engine at idle.
30. Switch off the engine, if bubbles are visible in
the clear plastic tube.
E114807
G1163607en2008.50 Kuga8/2011
307-01- 64
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 64
GENERAL PROCEDURES
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5.
E114436
6.
E114437
7.1. CAUTION: Use an open-ended
wrench to prevent the component
from turning.
3. Special Tool(s): 501-028A
E114438
8.
E114439
G1163634en2008.50 Kuga8/2011
307-01- 78
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 78
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALBACK TO CHAPTER INDEX
TO MODEL INDEX
1
2
3501-028A
x3

Installation
1. NOTE:Make sure that a new component is
installed.
1.
2.
NOTE: Only tighten the bolts finger tight at
this stage.
2
1
2
1
E114441
2. Torque: 16Nm2.
2121
E114440
3.2. CAUTION: Use an open-ended
wrench to prevent the component
from turning.
3. Torque: 25Nm
1
3
2
1
3
2
E114442
4.
E114437
G1163634en2008.50 Kuga8/2011
307-01- 79
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 79
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E114726
35.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
36. CAUTION: Make sure that all openings are sealed.
E114624
37.
G1163644en2008.50 Kuga8/2011
307-01-89
AutomaticTransmission/Transaxle—VehiclesWith:
5-SpeedAutomaticTransaxle-AW55AWD307-01-89
REMOVAL
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303-290A
x2
E114620

E114922
7.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8.
E98184
G1163667en2008.50 Kuga8/2011
307-02- 5
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 5
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114924
6. CAUTION: Make sure that all openings
are sealed.
9.
30 mm
E98183

10. CAUTION: Make sure that all openingsare sealed.
E114923
11 .Torque: 15Nm
307-02- 6
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 6
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114918
12.
E114926
Installation
1.
To install, reverse the removal procedure.
2.
G1163667en2008.50 Kuga8/2011
E114925

Transmission Fluid Cooler Tubes — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x4x4
E114919
3. If equipped.
2.
1212
E114920
4. CAUTION: Make sure that all openings
are sealed.
E114922
5.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
6.
E98183
G1163668en2008.50 Kuga8/2011
307-02- 8
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 8
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.
E98184
8. CAUTION: Make sure that all openingsare sealed.
E114923
9. CAUTION: Make sure that all openingsare sealed.
E114962
Installation
1.To install, reverse the removal procedure.
2. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163668en2008.50 Kuga8/2011
307-02- 9
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 9
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL