FORD MONDEO 1993 Service User Guide

0•11Roadside Repairs
To change a wheel, remove the spare
wheel and jack, apply the handbrake, and
chock the wheel diagonally opposite the
one to be changed. On manual transmission
models, select first or reverse gear; on
automatic transmission models, place the
selector lever in “P”. Make sure that the
vehicle is located on firm level ground. Use
the flat end of the wheelbrace carefully to
remove the trim covering the wheel nuts,
then slightly loosen the wheel nuts with the
brace (see illustrations). Locate the jack
head in the jacking point nearest to the
wheel to be changed, ensuring that the
channel in the jack head fits over the body
flange (see illustrations)and turn its
handle to raise the jack. When the wheel is
clear of the ground, remove the nuts and lift
off the wheel. Fit the spare wheel, and
moderately tighten the nuts. Lower the
vehicle, then tighten the nuts fully and refit
the trim. With the spare wheel in position,
remove the chock, and stow the jack and
tools.
When jacking up the vehicle to carry out
repair or maintenance tasks, position the jack
as follows.
If the front of the vehicle is to be raised,
either place the jack head under the sump,
with a block of wood to prevent damage, or
place a jacking beam across the two front
points “B” shown in the accompanying
illustration, and lift the vehicle evenly.
To raise the rear of the vehicle, place a
jacking beam across the two rear points “B”
shown in the accompanying illustration, and
lift the vehicle evenly.
To raise the side of the vehicle, place the
jack head under the appropriate point
indicated in the accompanying illustration - if
a trolley jack or similar is used on the points
“A” provided for the vehicle’s jack, make up a
wooden spacer with a groove cut in it to
accept the underbody flange, so that there isno risk of the jack slipping or buckling the
flange. Never work under, around or near a
raised vehicle unless it is adequately
supported in at least two places with axle
stands or suitable sturdy blocks.
The vehicle may be towed, for breakdown
recovery purposes only, using the towing eyes
positioned at the front and rear of the vehicle
(see illustrations). These eyes are intended
for towing loads only, and must not be used
for lifting the vehicle, either directly or
indirectly.If the vehicle is equipped with automatic
transmission, the following precautions must
be observed if the vehicle is to be towed,
particularly if any kind of transmission fault is
suspected. Preferably, a front-end-suspended
tow should be used (ie with the front wheels
off the ground). If this is not possible, place
the selector lever in “N” and tow the vehicle -
forwards only, never backwards - for a
distance of no more than 30 miles (50 km),
and at speeds no greater than 30 mph
(50 km/h).
Jacking, towing and wheel changing
Front towing eyeRear towing eye
Use flat end of wheelbrace to remove trim
covering roadwheel nutsSlacken roadwheel nuts in diagonal
sequence
With jack base on firm ground, locate jack
head in jacking point - indentations
(arrowed) in sill identify jacking points
Jacking and supporting
points
A Jacking points (for
vehicle jack in roadside
use) - support points (for
axle stands in
servicing/overhaul work)
B Jacking points (for
trolley jack or workshop
hoist in
servicing/overhaul work)
- additional support
points
procarmanuals.com

0•12
When jump-starting a car using a
booster battery, observe the following
precautions:
A)Before connecting the booster
battery, make sure that the ignition is
switched off.
B)Ensure that all electrical equipment
(lights, heater, wipers, etc) is
switched off.C)Make sure that the booster battery is
the same voltage as the discharged
one in the vehicle.
D)If the battery is being jump-started
from the battery in another vehicle,
the two vehcles MUST NOT TOUCH
each other.
E)Make sure that the transmission is in
neutral (or PARK, in the case of
automatic transmission).
Jump starting will get you out
of trouble, but you must correct
whatever made the battery go
flat in the first place. There are
three possibilities:
1The battery has been drained by
repeated attempts to start, or by
leaving the lights on.
2The charging system is not working
properly (alternator drivebelt slack
or broken, alternator wiring fault or
alternator itself faulty).
3The battery itself is at fault
(electrolyte low, or battery worn out).
Connect one end of the red jump lead to
the positive (+) terminal of the flat
batteryConnect the other end of the red lead to
the positive (+) terminal of the booster
battery.Connect one end of the black jump lead
to the negative (-) terminal of the
booster battery
Connect the other end of the black
jump lead to a bolt or bracket on the
engine block, well away from the
battery, on the vehicle to be started.
123
4
Make sure that the jump leads will not
come into contact with the fan, drive-
belts or other moving parts of the
engine.5
Start the engine using the booster
battery, then with the engine running at
idle speed, disconnect the jump leads in
the reverse order of connection.6
Roadside Repairs
Booster battery (jump) starting
procarmanuals.com

0•13Roadside Repairs
Puddles on the garage floor or drive, or
obvious wetness under the bonnet or
underneath the car, suggest a leak that needs
investigating. It can sometimes be difficult to
decide where the leak is coming from,
especially if the engine bay is very dirty
already. Leaking oil or fluid can also be blown
rearwards by the passage of air under the car,
giving a false impression of where the
problem lies.Warning: Most automotive oils
and fluids are poisonous. Wash
them off skin, and change out of
contaminated clothing, without
delay.
Identifying leaks
The smell of a fluid leaking
from the car may provide a
clue to what’s leaking. Some
fluids are distictively coloured.
It may help to clean the car carefully
and to park it over some clean paper
overnight as an aid to locating the
source of the leak.
Remember that some leaks may only
occur while the engine is running.
Sump oil
Gearbox oil
Brake fluid Power steering fluid Oil from filter
Antifreeze
Engine oil may leak from the drain plug......or from the base of the oil filter.
Leaking antifreeze often leaves a crystalline
deposit like this.Gearbox oil can leak from the seals at the
inboard ends of the driveshafts.
A leak occurring at a wheel is almost
certainly brake fluid.Power steering fluid may leak from the pipe
connectors on the steering rack.
procarmanuals.com

0•14Conversion Factors
Length (distance)
Inches (in) x 25.4 = Millimetres (mm) x 0.0394 = Inches (in)
Feet (ft) x 0.305 = Metres (m) x 3.281 = Feet (ft)
Miles x 1.609 = Kilometres (km) x 0.621 = Miles
Volume (capacity)
Cubic inches (cu in; in3) x 16.387 = Cubic centimetres (cc; cm3) x 0.061 = Cubic inches (cu in; in3)
Imperial pints (Imp pt) x 0.568 = Litres (l) x 1.76 = Imperial pints (Imp pt)
Imperial quarts (Imp qt) x 1.137 = Litres (l) x 0.88 = Imperial quarts (Imp qt)
Imperial quarts (Imp qt) x 1.201 = US quarts (US qt) x 0.833 = Imperial quarts (Imp qt)
US quarts (US qt) x 0.946 = Litres (l) x 1.057 = US quarts (US qt)
Imperial gallons (Imp gal) x 4.546 = Litres (l) x 0.22 = Imperial gallons (Imp gal)
Imperial gallons (Imp gal) x 1.201 = US gallons (US gal) x 0.833 = Imperial gallons (Imp gal)
US gallons (US gal) x 3.785 = Litres (l) x 0.264 = US gallons (US gal)
Mass (weight)
Ounces (oz) x 28.35 = Grams (g) x 0.035 = Ounces (oz)
Pounds (lb) x 0.454 = Kilograms (kg) x 2.205 = Pounds (lb)
Force
Ounces-force (ozf; oz) x 0.278 = Newtons (N) x 3.6 = Ounces-force (ozf; oz)
Pounds-force (lbf; lb) x 4.448 = Newtons (N) x 0.225 = Pounds-force (lbf; lb)
Newtons (N) x 0.1 = Kilograms-force (kgf; kg) x 9.81 = Newtons (N)
Pressure
Pounds-force per square inch x 0.070 = Kilograms-force per square x 14.223 = Pounds-force per square inch
(psi; lbf/in2; lb/in2) centimetre (kgf/cm2; kg/cm2) (psi; lbf/in2; lb/in2)
Pounds-force per square inch x 0.068 = Atmospheres (atm) x 14.696 = Pounds-force per square inch
(psi; lbf/in
2; lb/in2)(psi; lbf/in2; lb/in2)
Pounds-force per square inch x 0.069 = Bars x 14.5 = Pounds-force per square inch
(psi; lbf/in
2; lb/in2)(psi; lbf/in2; lb/in2)
Pounds-force per square inch x 6.895 = Kilopascals (kPa) x 0.145 = Pounds-force per square inch
(psi; lbf/in
2; lb/in2)(psi; lbf/in2; lb/in2)
Kilopascals (kPa) x 0.01 = Kilograms-force per square x 98.1 = Kilopascals (kPa)
centimetre (kgf/cm
2; kg/cm2)
Millibar (mbar) x 100 = Pascals (Pa) x 0.01 = Millibar (mbar)
Millibar (mbar) x 0.0145 = Pounds-force per square inch x 68.947 = Millibar (mbar)
(psi; lbf/in
2; lb/in2)
Millibar (mbar) x 0.75 = Millimetres of mercury (mmHg) x 1.333 = Millibar (mbar)
Millibar (mbar) x 0.401 = Inches of water (inH
2O) x 2.491 = Millibar (mbar)
Millimetres of mercury (mmHg) x 0.535 = Inches of water (inH
2O) x 1.868 = Millimetres of mercury (mmHg)
Inches of water (inH
2O) x 0.036 = Pounds-force per square inch x 27.68 = Inches of water (inH2O)
(psi; lbf/in2; lb/in2)
Torque (moment of force)
Pounds-force inches x 1.152 = Kilograms-force centimetre x 0.868 = Pounds-force inches
(lbf in; lb in) (kgf cm; kg cm) (lbf in; lb in)
Pounds-force inches x 0.113 = Newton metres (Nm) x 8.85 = Pounds-force inches
(lbf in; lb in)(lbf in; lb in)
Pounds-force inches x 0.083 = Pounds-force feet (lbf ft; lb ft) x 12 = Pounds-force inches
(lbf in; lb in)(lbf in; lb in)
Pounds-force feet (lbf ft; lb ft) x 0.138 = Kilograms-force metres x 7.233 = Pounds-force feet (lbf ft; lb ft)
(kgf m; kg m)
Pounds-force feet (lbf ft; lb ft) x 1.356 = Newton metres (Nm) x 0.738 = Pounds-force feet (lbf ft; lb ft)
Newton metres (Nm) x 0.102 = Kilograms-force metres x 9.804 = Newton metres (Nm)
(kgf m; kg m)
Power
Horsepower (hp) x 745.7 = Watts (W) x 0.0013 = Horsepower (hp)
Velocity (speed)
Miles per hour (miles/hr; mph) x 1.609 = Kilometres per hour (km/hr; kph) x 0.621 = Miles per hour (miles/hr; mph)
Fuel consumption*
Miles per gallon (mpg) x 0.354 = Kilometres per litre (km/l) x 2.825 = Miles per gallon (mpg)
Temperature
Degrees Fahrenheit = (°C x 1.8) + 32 Degrees Celsius (Degrees Centigrade; °C) = (°F - 32) x 0.56
* It is common practice to convert from miles per gallon (mpg) to litres/100 kilometres (l/100km), where mpg x l/100 km = 282
procarmanuals.com

Chapter 1 Routine maintenance and servicing
Air conditioning system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air filter element renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Automatic transmission fluid level check . . . . . . . . . . . . . . . . . . . . . 7
Automatic transmission linkage lubrication . . . . . . . . . . . . . . . . . . . 18
Auxiliary drivebelt check and renewal . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery check, maintenance and charging . . . . . . . . . . . . . . . . . . . . 9
Brake check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Brake fluid renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Clutch pedal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Coolant renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 28
Door and bonnet check and lubrication . . . . . . . . . . . . . . . . . . . . . . 24
Driveshaft rubber gaiter and CV joint check . . . . . . . . . . . . . . . . . . . 20
Electrical system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine compartment wiring check . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine oil and filter change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Exhaust system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fluid level checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fuel filter renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Idle speed and mixture check and adjustment . . . . . . See Chapter 4Ignition timing check . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manual transmission oil level check . . . . . . . . . . . . . . . . . . . . . . . . . 16
Positive Crankcase Ventilation (PCV) system check
and filter cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Power steering fluid level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Roadwheel nut tightness check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Seat belt check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Spark plug renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . See end of Chapter
Steering, suspension and roadwheel check . . . . . . . . . . . . . . . . . . . 19
Timing belt renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Tyre and tyre pressure checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Underbody and fuel/brake line check . . . . . . . . . . . . . . . . . . . . . . . . 22
Underbonnet check for fluid leaks and hose condition . . . . . . . . . . 12
Ventilation system pollen filter renewal . . . . . . . . . . . . . . . . . . . . . . . 27
Windscreen/tailgate washer system and wiper blade check . . . . . . 6
1•1
Easy,suitable for
novice with little
experienceFairly easy,suitable
for beginner with
some experienceFairly difficult,suitable
for competent DIY
mechanicDifficult,suitable for
experienced DIY
mechanicVery difficult,
suitable for expert DIY
or professional
Degrees of difficulty Contents
1
procarmanuals.com

1•2Lubricants, Fluids & Capacities
Lubricants and fluids
Component or system Lubricant type/specification
EngineMultigrade engine oil to specification API SG/CD or better, viscosity range 5W/50 to 10W/30
Manual transmissionGear oil to Ford specification ESD-M2C-186-A
Automatic transmissionTransmission fluid to Ford specification ESP-M2C-166-H
Power steeringTransmission fluid to Ford specification ESP-M2C-166-H
Cooling systemSoft water, and antifreeze (ethylene glycol-based, suitable for use in mixed-metal cooling systems) to
Ford specification ESD-M97B-49-A
Braking systemHydraulic fluid to Ford specification ESD-M6C-57-A, Super DOT 4 or equivalent
Driveshaft jointsLong-life grease to Ford specification SQM-1C 9004-A
Capacities
Engine oil:
At oil and filter change . . . . . . . . . . . . . . . . . . . . . . . 4.25 litres
Dry - at engine overhaul . . . . . . . . . . . . . . . . . . . . . . 4.50 litres
Difference between dipstick minimum and
maximum level notches . . . . . . . . . . . . . . . . . . . . . . 0.5 to 1.0 litre
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61.5 litresCooling system:
Manual transmission models . . . . . . . . . . . . . . . . . . 6.6 litres
Automatic transmission models . . . . . . . . . . . . . . . 7.1 litres
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 litres
Automatic transmission:
Total, including fluid cooler . . . . . . . . . . . . . . . . . . . 7.2 litres
Drain and refill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 litres
procarmanuals.com

Ford Mondeo maintenance schedule
1•3
1
Maintenance schedule
The manufacturer’s recommended maintenance schedule for these
vehicles is as described below - note that the schedule starts from the
vehicle’s date of registration. These are the minimum maintenance
intervals recommended by the factory for Mondeos driven daily, but
subjected only to “normal” use. If you wish to keep your vehicle in
peak condition at all times, you may wish to perform some of these
procedures even more often. Because frequent maintenance
enhances the efficiency, performance and resale value of your vehicle,
we encourage you to do so. If your usage is not “normal”, shorter
intervals are also recommended - the most important examples of
these are noted in the schedule. These shorter intervals apply
particularly if you drive in dusty areas, tow a caravan or trailer, sit with
the engine idling or drive at low speeds for extended periods (ie, in
heavy traffic), or drive for short distances (less than four miles) in
below-freezing temperatures.
When your vehicle is new, it should be serviced by a Ford dealer
service department to protect the factory warranty. In many cases, the
initial maintenance check is done at no cost to the owner. Note that
this first free service (carried out by the selling dealer 1500 miles or 3
months after delivery), although an important check for a new vehicle,
is not part of the regular maintenance schedule, and is therefore not
mentioned here.
Weekly checks
m mCheck the engine oil level, and top-up if necessary
(Section 3)
m mCheck the brake fluid level, and top-up if necessary
(Section 3). If repeated topping-up is required, check the
system for leaks or damage at the earliest possible
opportunity (Sections 12 and 22)
m mCheck the windscreen/tailgate washer fluid level, and top-
up if necessary (Section 3)
m mCheck the tyre pressures, including the spare (Section 4)
m mVisually check the tyres for excessive tread wear, or
damage (Section 4)
m mCheck the operation of all (exterior and interior) lights and
the horn, wipers and windscreen/tailgate washer system
(Sections 6 and 8). Renew any blown bulbs (Chapter 12),
and clean the lenses of all exterior lights
Monthly checks
m mCheck the coolant level, and top-up if necessary (Sec-
tion 3)
m mCheck the battery electrolyte level, where applicable
(Section 3)
m mCheck the power steering fluid level, and top-up if
necessary (Section 5)
m mVisually check all reservoirs, hoses and pipes for leakage
(Section 12)
m mCheck the operation of the air conditioning system
(Section 14)
m mCheck the operation of the handbrake (Section 23)
m mCheck the aim of the windscreen/tailgate/headlight
washer jets, correcting them if required (Section 6)
m mCheck the condition of the wiper blades, renewing them if
worn or no longer effective - note that the manufacturer
recommends renewing the blades as a safety precaution,
irrespective of their apparent condition, at least once a
year (Section 6)
Every 10 000 miles or 12 months,
whichever occurs first
Note:If the vehicle is used regularly for very short (less than
10 miles), stop/go journeys, the oil and filter should be renewed
between services (ie, every 5000 miles/6 months).
m mCheck the electrical system (Section 8)
m mCheck the battery (Section 9)
m mCheck the seat belts (Section 10)
m mCheck the auxiliary drivebelt (Section 11)
m mCheck for fluid leaks and hose condition (Section 12)
m mCheck the condition of all wiring (Section 13)
m mCheck all air conditioning components (Section 14)
m mChange the engine oil and filter (Section 15)
m mCheck the manual transmission oil level (Section 16)
m mCheck the adjustment of the clutch pedal (Section 17)
m mLubricate the automatic transmission linkage (Section 18)
m mCheck the steering, suspension and wheels (Section 19)
m mCheck the driveshaft gaiters and CV joints (Section 20)
m mCheck the exhaust system (Section 21)
m mCheck the underbody, and all fuel/brake lines (Section 22)
m mCheck the brake system (Section 23)
m mCheck and lubricate the doors and bonnet (Section 24)
m mCheck the security of all roadwheel nuts (Section 25)
m mRoad test (Section 26). Check the level of the automatic
transmission fluid with the engine still hot, after the road
test (Section 7)
Every 20 000 miles or 2 years,
whichever occurs first
Carry out all operations listed above, plus the following:
m mRenew the ventilation system pollen filter (Section 27)
m mRenew the coolant (Sections 2 and 28)
Every 30 000 miles or 3 years,
whichever occurs first
Carry out all operations listed above, plus the following:
m mRenew the air filter element (Section 29). Note that this
task must be carried out at more frequent intervals if the
vehicle is used in dusty or polluted conditions
m mCheck the Positive Crankcase Ventilation (PCV) system,
and clean the filter (Section 30)
m mRenew the spark plugs (Section 31)
Every 60 000 miles
Carry out all operations listed above, plus the following:
m
mRenew the timing belt (Section 32)
m mRenew the fuel filter (Section 33)
Every 3 years
(regardless of mileage)
m mRenew the brake fluid (Section 34)
procarmanuals.com

1•4
Engine compartment components
1 Spark plugs (Section 31)
2 Engine oil filler cap (Section 3)
3 Brake fluid reservoir (Section 3)
4 Auxiliary fusebox (Chapter 12)
5 Air cleaner assembly (Section 29)
6 Battery (Section 9)
7 Cooling system expansion tank
(Section 28)
8 Ventilation system pollen filter - under
cowl grille panel (Section 27)
9 Air intake resonator (Chapter 4)
10 Radiator top hose (Section 12)
11 Cooling system expansion tank filler cap
(Section 3)
12 Air intake plenum chamber (Chapter 4)
13 Engine oil dipstick (Section 3)
14 Vehicle Identification Number (VIN) plate
15 Windscreen/tailgate washer fluid reservoir
(Section 3)
16 Auxiliary drivebelt (Section 11)
17 Power steering fluid reservoir (Section 5)
Front underbody view
1 Radiator bottom hose (Section 12)
2 Exhaust gas oxygen sensor (Chapter 6)
3 Braking system, fuel and emission control
system lines (Section 22)
4 Front disc brake (Section 23)
5 Manual transmission drain plug
(Chapter 7, Part A)
6 Front suspension subframe (Chapter 2,
Part B)
7 Manual transmission filler/level plug
(Section 16)
8 Radiator undershield (Section 28)
9 Catalytic converter (Section 21)
10 Exhaust system rubber mountings
(Section 21)
11 Engine oil drain plug (Section 15)
12 Engine oil filter (Section 15)
Maintenance procedures
procarmanuals.com

1•5
1
Maintenance procedures
Rear underbody view - Saloon and
Hatchback models
1 Silencers (Section 21)
2 Rear brakes (Section 23)
3 Exhaust system rubber mounting
(Section 21)
4 Handbrake cables (Section 23)
5 Suspension struts and springs
(Section 19)
6 Fuel tank filler neck (Section 22)
7 Fuel filter (Section 33)
Rear underbody view - Estate models
1 Silencers (Section 21)
2 Rear brakes (Section 23)
3 Exhaust system rubber mounting
(Section 21)
4 Handbrake cables (Section 23)
5 Suspension springs (Section 19)
6 Suspension shock absorbers (Section 19)
7 Fuel tank filler neck (Section 22)
8 Evaporative emissions control system
charcoal canister (Chapter 6)
procarmanuals.com

This Chapter is designed to help the home
mechanic maintain the Ford Mondeo models
for peak performance, economy, safety and
long life.
On the following pages are Sections
dealing specifically with each item on the
maintenance schedule. Visual checks,
adjustments, component replacement and
other helpful items are included. Refer to the
accompanying illustrations of the engine
compartment and the underside of the vehicle
for the location of various components.
Servicing your Mondeo in accordance with
the mileage/time maintenance schedule and
the following Sections will provide it with a
planned maintenance programme, which
should result in a long and reliable service life.
This is a comprehensive plan, so maintaining
some items but not others at the specified
service intervals will not produce the same
results.
As you service your Mondeo, you will
discover that many of the procedures can -
and should - be grouped together, because of
the nature of the particular procedure you’re
performing, or because of the close proximity
to one another of two otherwise-unrelated
components.
For example, if the vehicle is raised for anyreason, you should inspect the exhaust,
suspension, steering and fuel systems while
you’re under the vehicle. When you’re
checking the tyres, it makes good sense to
check the brakes and wheel bearings,
especially if the roadwheels have already
been removed.
Finally, let’s suppose you have to borrow or
hire a torque wrench. Even if you only need to
tighten the spark plugs, you might as well
check the torque of as many critical fasteners
as time allows.
The first step of this maintenance
programme is to prepare yourself before the
actual work begins. Read through all the
Sections which are relevant to the procedures
you’re planning to carry out, then make a list
of, and gather together, all the parts and tools
you will need to do the job. If it looks as if you
might run into problems during a particular
segment of some procedure, seek advice
from your local parts man or dealer service
department.
Ford state that, where antifreeze to
specification ESD-M97B-49-A (the type with
which the vehicle’s cooling system would
have been filled on production at the factory)
is used, it will last the lifetime of the vehicle.This is subject to it being used in the
recommended concentration, unmixed with
any other type of antifreeze or additive, and
topped-up when necessary using only that
antifreeze mixed 50/50 with clean water. If any
other type of antifreeze is added, the lifetime
guarantee no longer applies; to restore the
lifetime protection, the system must be
drained and thoroughly reverse-flushed
before fresh coolant mixture is poured in.
If the vehicle’s history (and therefore the
quality of the antifreeze in it) is unknown,
owners who wish to follow Ford’s
recommendations are advised to drain and
thoroughly reverse-flush the system, as
outlined in Section 28, before refilling with
fresh coolant mixture. If the appropriate
quality of antifreeze is used, the coolant can
then be left for the life of the vehicle.
If any antifreeze other than Ford’s is to be
used, the coolant must be renewed at regular
intervals to provide an equivalent degree of
protection; the conventional recommendation
is to renew the coolant every two years.
The above assumes the use of a mixture (in
exactly the specified concentration) of clean,
soft water and of antifreeze to Ford’s
specification or equivalent. It is also assumed
that the cooling system is maintained in a
scrupulously-clean condition, by ensuring that
only clean coolant is added on topping-up,
and by thorough reverse-flushing whenever
the coolant is drained (Section 28).
2 Coolant renewal
1 Introduction
1•6Weekly checks
Weekly checks
General
1Fluids are an essential part of the
lubrication, cooling, braking and other
systems. Because these fluids gradually
become depleted and/or contaminated during
normal operation of the vehicle, they must be
periodically replenished. See “Lubricants and
fluids and capacities”at the beginning of this
Chapter before adding fluid to any of the
following components. Note:The vehicle
must be on level ground before fluid levels can
be checked.
Engine oil
2The engine oil level is checked with a
dipstick located at the front of the engine; it
can be identified by its yellow/black plastic
grip (see illustration). The dipstick extends
through a metal tube, from which it protrudes
down into the sump at the bottom of the
engine.
3The oil level should be checked before the
vehicle is driven, or about 5 minutes after the
engine has been switched off.4Pull the dipstick from the tube, and wipe all
the oil from the end with a clean rag or paper
towel; note the dipstick’s maximum and
minimum levels, indicated by notches (seeillustration). Insert the clean dipstick all the way
back into its metal tube, and pull it out again.
Observe the oil on the end of the dipstick; its
level should be between these two notches.
5Do not allow the level to drop below the
minimum level notch, or oil starvation may
cause engine damage. Conversely, overfilling
the engine (adding oil above the maximum
level notch) may cause oil-fouled spark plugs,
oil leaks or oil seal failures.
6The yellow/black plastic oil filler cap is
screwed into the left-hand front end of the
3 Fluid level checks
3.2 The engine oil dipstick (arrowed) is
located at the front of the engine - note
yellow/black plastic grip
3.4 The oil level should be at or near the
maximum level notch (A) - if not, add
enough oil to correct the level. It takes
approximately 0.5 to 1.0 litre of oil to raise
the level from the minimum level notch (B)
to the maximum
If the level is checked
immediately after driving the
vehicle, some of the oil will
remain in the engine upper
components, producing an inaccurate
dipstick reading.
procarmanuals.com