service FORD MUSTANG 2001 4.G Service Manual

MOTORCRAFT PART NUMBERS
Component 3.8L OHV V6 engine 4.6L SOHC V8 engine
Air filter element FA-1611 FA-1634
Fuel filter FG-986 FG-986B
Battery BXT-59 BXT-59
Oil filter FL-400S FL-820S
PCV valve EV-152 EV-98
Spark plugs* AWSF-42EE** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI)
decal for spark plug gap information.
**If a spark plug is removed for inspection, it must be
reinstalled in the same cylinder. If a spark plug needs to
be replaced, use only spark plugs with the same service
part number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 4.7L (5.0 quarts)
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.8L OHV V6
engine11.2L (11.8
quarts)
4.6L SOHC V8
engine13.3L (14.1
quarts)
Power steering
fluidMotorcraft
MERCONtAT F3.8L OHV V6
engineKeep in FULL
HOT range on
dispstick
4.6L SOHC V8
engineFill to between
MIN and MAX
lines on reservoir
Capacities and specifications
206

Fluid Ford Part Name Application Capacity
Rear axle
lubricant
2Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L (3.25 pints)
Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant8.8 inch axle 2.0L (4.25 pints)
Fuel tank N/A All 59.4L (15.7
gallons)
Transmission fluid
3Motorcraft
MERCONtVATFAutomatic with
3.8L OHV V6
engine13.1L (13.9
quarts)4
Automatic with
4.6L SOHC V8
engine12.0L (12.8
quarts)4
Motorcraft
MERCONtAT FManual with 3.8L
OHV V6 engine2.6L (5.6 pints)5
Mobil 1
SynthetictAT FManual with 4.6L
SOHC V8 engine3.8L (8.0 pints)5
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 3.8L (4.0 quarts)
1Add the coolant type originally equipped in your vehicle.2Rear axle lubricants do not need to be checked or
changed unless a leak is suspected, service is required or
the axle assembly has been submerged in water. The axle
lubricant should be changed any time the rear axle has
been submerged in water. Fill 6 mm to 14 mm (1/4 inch to
9/16 inch) below bottom of fill hole. Add 118 ml (4 oz.) of
Additive Friction Modifier C8AZ-19B546-A or equivalent
meeting Ford specification EST-M2C118±A for complete
refill of Traction-Lok axles.
3Ensure the correct automatic transmission fluid is used.
Transmission fluid requirements are indicated on the
dipstick or on the dipstick handle. MERCONtand
MERCONtV are not interchangeable. DO NOT mix
MERCONtand MERCONtV. Refer to your scheduled
maintenance guide to determine the correct service
interval.
4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if equipped
with an in-tank cooler. The amount of transmission fluid
and fluid level should be set by the indication on the
dipstick's normal operating range.
Capacities and specifications
207

5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part name Ford part
numberFord
specification
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone Lubricant F7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat tracks
and fuel filler
door hingeMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10 (Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51±A1
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification Mark
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluid and
convertible top
fluid (if
equipped)Motorcraft
MERCONtAT FXT-2-QM MERCONt
Rear Axle
LubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant
1
XY-80W90-QL WSP-M2C197-A
Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantXY-75W140-QL WSP-M2C192-A
Capacities and specifications
208

Item Ford part name Ford part
numberFord
specification
Automatic
transmission fluidMotorcraft
MERCONtVATF
2
XT-5-QM MERCONtV
3.8L Manual
transmission fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
4.6L Manual
transmission fluidMobil 1
SynthetictAT FN/A N/A
Disc brake caliper
railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
Ford design rear axles contain a synthetic lubricant that
does not require changing unless the axle has been
submerged in water.
2Ensure the correct automatic transmission fluid is used.
Transmission fluid requirements are indicated on the
dipstick or on the dipstick handle. MERCONtand
MERCONtV are not interchangeable. DO NOT mix
MERCONtand MERCONtV. Refer to your scheduled
maintenance guide to determine the correct service
interval.
ENGINE DATA
Engine 3.8L OHV V6 engine 4.6L SOHC V8 engine
Cubic inches 232 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-00.056 inch)1.3-1.4 mm
(0.052-00.056 inch)
Ignition system EDIS Coil on plug
Compression ratio 9.4:1 9.4:1
Capacities and specifications
209

Ford Extended Service Plan
You can get more protection for your new car or
light truck by purchasing Ford Extended Service
Plan (Ford ESP) coverage. Ford ESP is an optional
service contract which is backed by Ford Motor
Company or Ford Motor Service Company (in the
U.S.) and Ford of Canada (in Canada). It provides
the following:
²benefits during the warranty period depending on
the plan you purchase (such as: reimbursement
for rentals; coverage for certain maintenance and
wear items)
²protection against covered repair costs after your
Bumper-to- Bumper Warranty expires
You may purchase Ford ESP from any participating
Ford and Lincoln Mercury and Ford of Canada
dealer. There are several plans available in various
time, distance and deductible combinations which
can be tailored to fit your own driving needs. Ford
ESP also offers reimbursement benefits for towing
and rental coverage.
When you buy Ford ESP, you receive Peace-of-Mind
protection throughout the United States and Canada,
provided by a network of more than 5,000
participating Ford or Lincoln Mercury and Ford of
Canada dealers.
If you did not take advantage of the Ford Extended
Service Plan at the time of purchasing your vehicle,
you may still be eligible. Please contact your dealer
for further information. Since this information is
subject to change, please ask your dealer for
complete details about Ford Extended Service Plan
coverage options, or visit the Ford ESP website at
www.ford-esp.com.
Customer assistance
212

GETTING THE SERVICES YOU NEED
At home
Ford Motor Company and Ford of Canada have
authorized dealerships to service your vehicle. It is
preferred that you return to the Ford dealer where
your vehicle was purchased when warranty repairs
are needed. However, you may also take your vehicle
to another Ford Motor Company or Ford of Canada
dealership authorized for warranty repairs. Certain
warranty repairs require special training though, so
not all dealers are authorized to perform all warranty
repairs. That means that depending on the warranty
repair needed, the vehicle may need to be taken to
another dealer. If a particular dealership can not
assist you, then contact the Customer Relationship
Center.
If you have questions or concerns, or are unsatisfied
with the service you are receiving, follow these
steps:
1. Contact your Sales Representative or Service
Advisor at your selling/servicing dealership.
2. If your inquiry or concern remains unresolved,
contact the Sales Manager or Service Manager at the
dealership.
3. If the inquiry or concern cannot be resolved at
the dealership level, please contact the Ford
Customer Relationship Center.
Ford Motor Company and Ford of Canada
dealerships also carry quality parts and accessories,
providing you with equipment reliability.
Customer assistance
213

Away from home
If you own a Ford or Mercury vehicle and are away
from home when your vehicle needs service, or if
you need more help than the dealership could
provide, after following the steps described above,
contact the Ford Customer Relationship Center to
find an authorized dealership to help you. In the
United States:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-392-3673 (FORD)
(TDD for the hearing impaired: 1-800-232-5952)
In Canada:
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
If you own a Lincoln vehicle and are away from
home when your vehicle needs service, or if you
need more help than the dealership could provide,
after following the steps described above, contact
the Ford Customer Relationship Center to find an
authorized dealership to help you.
In the United States:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-521-4140
(TDD for the hearing impaired: 1-800-232-5952)
Customer assistance
214

In Canada:
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
In order to help you service your Ford or Lincoln
Mercury vehicle, please have the following
information available when contacting a Customer
Relationship Center:
²Your telephone number (home and business)
²The name of the dealer and the city where the
dealership is located
²The year and make of your vehicle
²The date of vehicle purchase
²The current odometer reading
²The vehicle identification number (VIN)
If you still have a complaint involving a warranty
dispute, you may wish to contact the Dispute
Settlement Board (U.S.) or the Canadian Motor
Vehicle Arbitration Plan (CAMVAP), available in all
of Canada (except Quebec).
In some states (in the U.S.) you must directly notify
Ford in writing before pursuing remedies under your
state's warranty laws. Ford is also allowed a final
repair attempt in some states.
In the United States, a warranty dispute must be
submitted to the Dispute Settlement Board before
taking action under the Magnuson-Moss Warranty
Act, or to the extent allowed by state law, before
pursuing replacement or repurchase remedies
provided by certain state laws. This dispute handling
procedure is not required prior to enforcing state
created rights or other rights which are independent
of the Magnuson-Moss Warranty Act or state
replacement or repurchase laws.
Customer assistance
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THE DISPUTE SETTLEMENT BOARD
(U.S. ONLY)
The Dispute Settlement Board is:
²an independent, third-party arbitration program
for warranty disputes
²available free to owners and lessees of qualifying
Ford Motor Company vehicles
The Dispute Settlement Board may not be available in
all states. Ford Motor Company reserves the right to
change eligibility limitations, modify procedures
and/or to discontinue this service without notice and
without incurring obligations per applicable state law.
What kinds of cases does the Board review?
Unresolved warranty repair concerns or vehicle
performance concerns as on Ford and Lincoln
Mercury cars and Ford and Lincoln Mercury light
trucks which are within the terms of any applicable
written new vehicle warranty are eligible for review,
except those involving:
²a non-Ford product
²a non-Ford dealership
²sales disputes between customer and dealer
except those associated with warranty repairs or
concerns with the vehicle's performance as
designed
²a request for reimbursement of consequential
expenses unless a service or product concern is
being reviewed
²items not covered by the New Vehicle Limited
Warranty (including maintenance and wear items)
²alleged personal injury/property damage claims
²cases currently in litigation
²vehicles not used primarily for family, personal or
household purposes (except in states where the
Dispute Settlement Board is required to review
commercial vehicles)
Customer assistance
216

To properly review your case, the Board needs the
following information:
²legible copies of all documents and maintenance
or repair orders relevant to the case
²the year, make, model, and Vehicle Identification
Number (VIN) listed on your vehicle ownership
license
²the date of repair(s) and mileage at the time of
occurrence(s)
²the current mileage
²the name of the dealer(s) who sold or serviced
the vehicle
²a brief description of your unresolved concern
²a brief summary of the action taken by the
dealer(s) and Ford Motor Company
²the names (if known) of all the people you
contacted at the dealership(s)
²a description of the action you expect to resolve
your concern
You will receive a letter of explanation if your
application does not qualify for Board review.
Oral presentations
If you would like to make an oral presentation,
indicate YES to question #6 on the application.
While it is your right to make an oral presentation
before the Board, this is not a requirement and the
Board will decide the case whether or not an oral
presentation is made. Oral presentation may be
requested by the Board as well.
Making a decision
Board members review all available information
related to each complaint, including oral
presentations, and arrive at a fair and impartial
decision. Board review may be terminated at any
time by either party.
Customer assistance
218