brake FORD MUSTANG 2002 4.G Workshop Manual

Brake fluid is toxic. If brake fluid contacts
the eyes, flush eyes with running water for
15 minutes. Seek medical attention if irritation
persists. If taken internally, drink water and induce
vomiting. Seek medical attention immediately.
If you use a brake fluid that is not DOT 3,
you will cause permanent damage to your
brakes.
Do not let the reservoir for the master
cylinder run dry. This may cause the brakes
to fail.
CLUTCH ADJUSTMENT (IF EQUIPPED)
Check the clutch
adjustment. Refer to
the scheduled
maintenance guide for
the service interval
schedules.
The clutch on your
vehicle is operated by
a cable. As necessary, adjust the clutch as described
below.
1. Turn the engine off and shift into 1 (First).
2. Put your foot under the clutch pedal and gently
pull it up until the pedal stops.
3. Push the clutch pedal down slowly. You will hear a
click as the clutch adjusts itself.
Maintenance and Specifications
237

TRANSMISSION FLUID
Checking automatic transmission fluid
(if equipped)
Refer to your scheduled maintenance guide for
scheduled intervals for fluid checks and changes. Your
transmission does not consume fluid. However, the
fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts
slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed.
To obtain an accurate fluid check, drive the vehicle
until it is at normal operating temperature
(approximately 30 km [20 miles]). If your vehicle has
been operated for an extended period at high
speeds, in city traffic during hot weather or pulling a
trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it
reaches normal operating temperature.
2. Park the vehicle on a level surface and engage the
parking brake.
3. With the parking brake engaged and your foot on
the brake pedal, start the engine and move the
gearshift lever through all of the gear ranges. Allow
sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the
engine running.
5. Remove the dipstick, wiping it clean with a clean,
dry lint free rag. If necessary, refer toIdentifying
components in the engine compartmentin this
chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in
the filler tube.
7. Remove the dipstick and inspect the fluid level.
The fluid should be in the designated area for
normal operating temperature or ambient
temperature.
Maintenance and Specifications
238

Failure to follow these precautions may
adversely affect the handling of the vehicle
and make it easier for the driver to lose control
and roll over.
Tires that are larger or smaller than your vehicle's
original tires may also affect the accuracy of your
speedometer.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the
possibility of loss of vehicle control. Driving
at very high speeds for extended periods of time
may result in damage to vehicle components.
Snow tires must be the same size and grade
as the tires you currently have on your
vehicle.
The tires on your vehicle have all weather treads to
provide traction in rain and snow. However, in some
climates, you may need to use snow tires and
chains. Use chains on the tires only in an emergency
or if the law requires them.
Follow these guidelines when using snow tires and
chains:
²Chains may damage aluminum wheels.
²Use only Cable Type chains with size P225/55R16
or 245/45ZR17 tires. Use of SAE Class S chains
may damage your vehicle.
²SAE Class S chains may be used on P205/65R15
tires.
²Install chains securely, verifying that the chains do
not touch any wiring, brake lines or fuel lines.
Maintenance and Specifications
245

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes
filter change)Motorcraft
SAE 5W-20
Super
Premium
Motor OilAll 4.7L
(5.0 quarts)
Engine
coolant
1Motorcraft
Premium
Engine
Coolant
(green-colored)or
Motorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
3.8L OHV V6
engine11.2L
(11.8 quarts)
4.6L SOHC
V8 engine13.3L
(14.1 quarts)
Power
steering fluidMotorcraft
MERCONt
AT F3.8L OHV V6
engineKeep in FULL
HOT range on
dispstick
4.6L SOHC
V8 engineFill to
between MIN
and MAX
lines on
reservoir
Rear axle
lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant7 .5 inch axle 1.5L
(3.25 pints)
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8 inch axle 2.0L
(4.25 pints)
Maintenance and Specifications
247

4Indicates only approximate dry-fill capacity. Some
applications may vary based on cooler size and if
equipped with an in-tank cooler. The amount of
transmission fluid and fluid level should be set by
the indication on the dipstick's normal operating
range.
5Service refill capacity is determined by filling the
transmission to the bottom of the filler hole with the
vehicle on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-
19G208-BA
and F5AZ-
19553-AAESR-M13P4-A
Door latch,
hood latch,
auxiliary
hood latch,
door hinges,
striker plates,
seat tracks
and fuel filler
door hingeMulti-Purpose
GreaseXG-4or
F5AZ-
19G209-AAESR-
M1C159-A
Engine
coolantMotorcraft
Premium
Engine
Coolant
(green-colored)
VC-4±A (US)
or CXC-10
(Canada)ESE-
M97B44-A
Motorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
VC-7±A WSS-
M97B51±A1
Maintenance and Specifications
249

Item Ford part
nameFord part
numberFord
specification
Engine oil Motorcraft
SAE 5W-20
Super
Premium
Motor OilXO-5W20-QSP WSS-
M2C153-H
with API
Certification
Mark
Lock
cylindersPenetrating
and Lock
LubricantMotorcraft
XL-1none
Power
steering fluid
and
convertible
top fluid (if
equipped)Motorcraft
MERCONt
AT FXT-2-QM MERCONt
Rear Axle
LubricantMotorcraft
SAE 80W-90
Premium
Rear Axle
Lubricant
1
XY-80W90-QL WSP-
M2C197-A
Motorcraft
SAE 75W-140
Synthetic
Rear Axle
LubricantXY-75W140-QL WSP-
M2C192-A
Automatic
transmission
fluidMotorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
3.8L Manual
transmission
fluidMotorcraft
MERCONt
AT FXT-2-QDX MERCONt
4.6L Manual
transmission
fluidMotorcraft
Synthetic
MERCONt
AT FXT-2±QSM MERCONt
and
ESR-M2C163-
A2
Disc brake
caliper railsMotorcraft
Silicone
Brake Caliper
Grease and
Dielectric
CompoundXG-3 ESE-
M1C171-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-
19550-ACESR-M17P5-A
Maintenance and Specifications
250

A
ABS (see Brakes) ... 143
Air bag
supplemental restraint
system .............. 120±121
and child safety
seats ....................... 123
description ............ 121
disposal .................. 126
driver air bag ........ 123
indicator light... 11, 125
operation ............... 123
passenger air bag . 123
Air cleaner filter ..... 246
Air conditioning
manual heating and
air conditioning
system ..................... 67
Antifreeze (see
Engine coolant) ...... 213
Anti-lock brake system
(see Brakes) .... 143±144
Anti-theft system
warning light ........... 11
Audio system
(see Radio) .... 20, 45±46
Automatic
transmission ............ 148
driving an automatic
overdrive ............... 150
fluid, adding .......... 238
fluid, checking ...... 238
fluid, refill
capacities ............... 247
fluid, specification.. 251
Auxiliary power
point ........................... 83Axle
lubricant
specifications. 249, 251
refill capacities ...... 247
traction lok ............ 147
B
Battery ..................... 210
acid, treating
emergencies .......... 210
charging system
warning light ........... 11
jumping a disabled
battery ................... 174
maintenance-free .. 210
replacement,
specifications ........ 246
servicing ................ 210
voltage gauge .......... 17
BeltMinder ............... 114
Brakes .............. 142, 145
anti-lock ......... 143±144
anti-lock brake
system (ABS)
warning light ... 14, 144
brake warning light.. 15
fluid, checking
and adding ............ 235
fluid, refill
capacities ............... 247
fluid,
specifications. 249, 251
lubricant
specifications. 249, 251
parking .................. 142
shift interlock ........ 148
Break-in period ........... 6
Bulbs .......................... 75
Index
258

K
Keys ................. 100±102
key in ignition
chime ....................... 15
positions of the
ignition .................. 136
removing from the
ignition .................. 157
L
Lamps
bulb replacement
specifications chart.. 75
cargo lamps ............. 72
daytime running
light .......................... 71
fog lamps ................. 71
headlamps ......... 71, 76
headlamps, flash
to pass ..................... 72
instrument panel,
dimming ................... 72
interior lamps ... 74, 76
replacing
bulbs ...... 75±76, 78±80
Lane change indicator
(see Turn signal) ...... 74
Lights, warning
and indicator ............. 10
air bag ...................... 11
anti-lock brakes
(ABS) .............. 14, 144
anti-theft ................. 11
brake ........................ 15
charging system ...... 11
fuel cap light ........... 13
high beam ............... 10
low fuel .................... 13
overdrive off ............ 13
safety belt ............... 11
service engine soon.11
traction control
active ....................... 14
turn signal indicator.10
Limited slip axle
(see Traction Loc) .. 147
Load limits ............... 158
GAWR .................... 158
GVWR .................... 158
trailer towing ........ 158
Locks
doors ........................ 94
Lubricant
specifications ... 249, 251
Lug nuts, anti-theft . 174
Lumbar support,
seats ......................... 105
M
Manual
transmission ............ 154
fluid capacities ...... 247
lubricant
specifications ........ 251
reverse ................... 156
Mirrors
side view mirrors
(power) ................... 84
Motorcraft
parts ................. 227, 246
O
Octane rating .......... 225
Odometer ................... 18
Oil
(see Engine oil) ...... 206
Overdrive ........... 89, 149
Index
262

P
Panic alarm feature,
remote entry system.. 97
Parking brake .......... 142
Parts (see
Motorcraft parts) .... 246
Power distribution box
(see Fuses) ............. 168
Power door locks ...... 94
Power mirrors ........... 84
Power steering ........ 147
fluid, checking
and adding ............ 234
fluid, refill
capacity ................. 247
fluid,
specifications. 249, 251
Power Windows ......... 83
R
Radio .............. 20, 45±46
Radio reception ... 65±66
Rear window
defroster .................... 70
Relays ...................... 165
Remote entry
system .................. 96±97
illuminated entry .... 99
locking/unlocking
doors .................. 94, 97
opening the trunk ... 98
panic alarm ............. 97
replacement/additional
transmitters ............. 99
replacing the
batteries .................. 98S
Safety belts
(see Safety
restraints) .. 15, 108±113
Safety defects,
reporting .................. 191
Safety
restraints ......... 108±113
belt minder ........... 114
cleaning the
safety belts .... 119, 199
extension
assembly ................ 118
for adults ....... 109±113
for children ... 126±127
warning light and
chime. 11, 15, 113±114
Safety seats for
children .................... 128
Seat belts (see
Safety restraints) .... 108
Seats ........................ 104
child safety seats .. 128
SecuriLock
passive anti-theft
system .............. 100±102
Servicing your
vehicle ...................... 201
Spare tire (see
Changing the Tire) . 170
Spark plugs,
specifications ... 246, 251
Specification chart,
lubricants ......... 249, 251
Speed control ............ 85
Speedometer ............. 18
Index
263